Mixer Settler Extractor

Shaanxi Cuiyan: Your Trusted Mixer Settler Extractor Manufacturer & Supplier

Shaanxi Cuiyan Technology Co., Ltd. is a leading manufacturer and supplier of lab-scale mixer settler extractors. With 12+ years of expertise, we've delivered 10,000+ stages of extraction equipment to 300+ global clients. Our product combine high corrosion resistance, modular flexibility, and customizable automation to streamline rare metal, chemical, and environmental workflows.

Mixer Settler Extractor Description

Our mixer settler extractor optimizes liquid-liquid extraction for R&D, pilot testing, and small-batch production. Designed for industries like lithium battery recycling and rare earth separation, it ensures >95% extraction efficiency with zero leakage risk.

Specifications

Why Choose Our Mixer Settler Extractor?

✅ Precision Control: Adjust phase interface height, agitator speed, and stage amounts for optimal separation.
✅ Durable Design: SUS 316L or PTFE coatings handle corrosive media (pH 1–14).
✅ Energy Efficiency: Modular structure reduces solvent consumption by 15–30%.
✅ Smart Integration: Add sensors (pH, liquid level) or PLC systems for automated workflows.

Material & Processing Excellence

• Anti-Corrosion Options: Use titanium for nuclear extraction or transparent PVC for real-time observation.
• Leak-Proof Seals: Laser-welded joints and bonded edges ensure long-term reliability.
• Custom Shapes: Design mixing/clarification tanks to fit limited lab spaces.

Key Functions

1. Bubble Prevention: Stable mixing avoids emulsification.
2. One-Step Filling/Emptying: Saves 50% operation time.
3. Scalable Design: Expand from 5 to 20 stages seamlessly.

How It Works

1. Mixing Stage: Two immiscible phases (organic/aqueous) blend under controlled agitation.
2. Settling Stage: Phases separate in the clarifier due to density differences.
3. Continuous Flow: Automated pumps transfer liquids between stages for multi-step extraction.

Physical Display

We are presenting high-efficiency mixer settler extractor, and you can view detailed photos to understand how they work.

User Guide

1. Setup
   During the setup process, start by carefully connecting the feed pumps to the system. Ensure that all hoses and fittings are securely fastened to prevent leaks, which could disrupt the flow of materials. Next, configure the stage sequence according to the specific requirements of your process. Each stage in the sequence has a defined function, such as mixing, separating, or reacting. By following the correct sequence, you optimize the overall efficiency of the operation. Double - check all connections and the configured sequence to guarantee a smooth start - up.
2. Calibration
   Calibration is crucial for achieving accurate and efficient results. Access the digital interface, which is designed for easy operation. Here, you can precisely set the mixer's revolutions per minute (RPM) within the range of 200 - 800. Consider the nature of the substances being processed. For less viscous materials, a lower RPM like 200 - 300 might be sufficient for gentle blending. However, if dealing with more viscous fluids or when enhanced mixing is needed for better mass transfer, increase the RPM to 600 - 800. Regular calibration ensures that the mixer operates at the optimal speed for your specific application.
3. Monitoring
   Monitoring the phase separation process is made simple with the use of transparent panels. These panels provide a clear view of the separation occurring within the system. Observe how the different phases, such as immiscible liquids, separate over time. Check for any signs of incomplete separation, such as emulsions or uneven distribution. By closely tracking the phase separation, you can make real - time adjustments to parameters like mixer speed or flow rates. This allows you to maintain the efficiency of the separation process and ensure that the end - products meet the desired quality standards.

Applications

• Rare Earth & Battery Metals: Lithium, cobalt, nickel extraction.
• Nuclear & Isotopes: Uranium/plutonium recovery.
• Waste Recycling: Heavy metal removal from wastewater.

Logistics & Support

Packaging: Shockproof foam + wooden crates.
After-Sales: 2-year warranty + 24/7 technical support.
Certifications: ISO 9001, CE, and ASME compliance.

FAQs

Q: Can I customize the mixer settler extractor for high-temperature processes?
A: Yes! We offer water-cooled jackets and PEEK materials for operations up to 200°C.

Q: Do you provide extraction process optimization services?
A: Our engineers offer free consultation to maximize recovery rates.

Q: What's the lead time for a 10-stage system?
A: Standard units ship in 6 weeks; contact us for urgent orders.

Q: Is training included?
A: Yes – we provide onsite/online operation manuals and training videos.

Q: How do I clean the equipment after use?
A: Use CIP (Clean-in-Place) protocols with integrated flushing nozzles.

Contact Us

For more information about our mixer settler extractor, including pricing, customization options, and bulk orders, please feel free to reach out to us:Email: wangzhijun@cuiyan-tec.com