Automated Extraction System
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Automated Extraction System Manufacturer & Supplier
Shaanxi Cuiyan Technology Co.,Ltd. is a leading automated extraction system manufacturer with 12+ years of expertise. We specialize in lab-to-industrial-scale solutions, combining modular design, energy efficiency, and smart customization. With 9 patented advantages—including bubble prevention, one-step tank operations, and corrosion resistance—our systems serve 300+ global clients across mining, energy, and chemical industries.Our product simplifies complex separation processes while maximizing yield and safety. Designed for scalability, it adapts to workflows in rare metal recovery, lithium battery recycling, and hazardous material handling.
Automated Extraction System Specifications
| Specifications | Options |
|---|---|
| Configuration | Desktop Base Edition, Mobile Standard Edition, Environmentally Friendly High Edition |
| Mixing Volume | 200ml, 300ml, 500ml, 1L, 2L, 3L, or Customized |
| Plate Thickness | 5mm, 6mm, 8mm, 10mm |
| Material | PP, PPH, PVC, Transparent PVC, PMMA, PTFE, PEEK, SUS, Ti |
| Production Process | Welding, Bonding, Bending, Injection Molding, Integral Forming |
| Optional Functions | Temperature Control, pH Adjustment, Anti-Overflow Tanks, Water-Bath Jackets, Transparent Panels |
Why Choose Our product?
- Modular Flexibility: Scale from lab trials to full production with interchangeable units.
- Zero Leakage Guarantee: Reinforced seals and anti-bubble technology ensure safe operations.
- Smart Customization: Integrate sensors (pH, temperature, liquid level) for real-time monitoring.
- Energy Savings: Reduce power consumption by 20% compared to traditional systems.
Advanced Materials & Processing
Choose corrosion-resistant materials like PTFE for acidic environments or titanium for high-temperature applications. Our precision bonding and injection molding ensure durability, even in abrasive settings like salt lake brine extraction.
Key Functions
- Adjustable mixer speed (50–500 RPM) for optimal phase separation.
- Auto interface height control to prevent emulsification.
- Rapid installation/disassembly for multi-process adaptability.
How It Works?
Mixing Stage
In the mixing stage, our high - performance agitators are engineered to blend different phases uniformly. Their design incorporates advanced blade configurations and optimized rotational speeds. This ensures that the substances are thoroughly combined without the formation of froth, which can disrupt the process and lead to inefficiencies. By avoiding frothing, we maintain a consistent environment for effective mass transfer between the phases.
Separation Zone
The separation zone relies on gravity - driven settling for efficient phase division. Adjustable baffles are installed within this zone. These baffles can be fine - tuned to control the flow rate and direction of the fluids, enhancing the separation process. They slow down the movement of the mixed phases, allowing sufficient time for the denser components to settle at the bottom and the lighter ones to rise, resulting in a clear separation of the phases.
Automated Control
Our system features an automated control mechanism powered by a network of sensors. These sensors are highly sensitive and constantly monitor crucial parameters such as pH and temperature. In the event of any pH shifts or temperature deviations from the pre - set optimal ranges, the sensors immediately trigger alerts. This enables operators to take prompt corrective actions, preventing any potential negative impacts on the overall process efficiency and automated extraction system quality.
Physical Display
Come see our machines perform in person, or browse our gallery of real-use photos to witness the quality and functionality we deliver.
User Guide
Setup
The setup process of our system is designed to be highly flexible according to your unique process flow. First, carefully unpack the modules and arrange them in the sequence that best suits your operations. Each module is engineered to integrate seamlessly, allowing you to create a customized configuration. Follow the detailed instructions provided to ensure proper alignment and connection, enabling a smooth start - up of your system.
Calibration
Calibration is a straightforward yet essential step. Use the intuitive touchscreen interface to input the necessary parameters. The interface provides clear prompts and guidance, ensuring that you can accurately set values for temperature, pressure, flow rate, and other critical factors. This precise calibration guarantees optimal performance of your system.
Operation
Once set up and calibrated, you can conveniently monitor the system. You have the option to use the on - site dashboard, which presents real - time data in an easy - to - understand format. Alternatively, take advantage of the remote app, enabling you to keep an eye on the system's status from anywhere, providing you with peace of mind and control over your operations.
Application Areas
- Mining: Rare earth, nickel, cobalt, and rubidium extraction.
- Recycling: Lithium batteries, electroplating wastewater, vanadium recovery.
- Nuclear & Pharma: Isotope separation, sterile solvent extraction.
Logistics & Support
- Packaging: Shock-proof crates with humidity control.
- Shipping: Global delivery in 10–25 days.
- After-Sales: 24/7 technical support and on-demand spare parts.
- Certifications: ISO 9001, CE, and patent certifications available upon request.
FAQs
Q:Can the system handle high-viscosity fluids?
A:Yes! Adjust agitator torque and tank geometry for viscous materials like polymer solutions.
Q:Is customization available for specific industries?
A:Absolutely—we design industry-specific tanks for nuclear, pharma, or food-grade processes.
Q:What certifications do your systems have?
A:All systems meet ISO 9001 and CE standards; explosion-proof versions are also available.
Q:How long does installation take?
A:Most clients operationalize modular units in under 4 hours.
Q:Do you provide maintenance training?
A:Yes—free virtual training sessions are included with every purchase.
Contact Us
Upgrade your extraction workflow with a automated extraction system built for precision, safety, and scalability. Contact our engineers at wangzhijun@cuiyan-tec.com to discuss your project.
