Continuous Mixer Settler
Product name: lab scale mixer settler
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Continuous Mixer Settler Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd, established in 2012, specializes in designing and manufacturing continuous mixer settlers for industries like rare earth extraction, lithium battery recycling, and nuclear fuel processing. With over 300 global clients and 10,000+ stages sold, our equipment integrates automation, energy-saving modularity, and unmatched corrosion resistance.Our product enables efficient liquid-liquid extraction with adjustable stages, agitator speeds, and phase interfaces. Ideal for high-throughput applications, it ensures perfect separation and leak-free operation.
Continuous Mixer Settler Specifications
| Specification | Details |
|---|---|
| Configurations | Desktop Base, Mobile Standard, Eco High Edition |
| Mixing Volume | 200ml–3L (Customizable) |
| Plate Thickness | 5–10mm |
| Material Options | PP, PEEK, SUS316L, Titanium |
| Processing Methods | Welding, Integral Forming, Injection Molding |
| Optional Features | pH Control, Anti-Overflow Tanks, Temperature Sensors |
Why Choose Our Continuous Mixer Settler?
- ✅ 9 Patented Technologies**: Optimized for industrial scalability and extraction rates up to 99.5%.
- ✅ 300+ Verified Projects**: Trusted by mining giants and nuclear facilities.
- ✅ 72-Hour Custom Design**: Adapt mixing chambers or sensors to your process.
Material & Processing Excellence
- Material Selection
When dealing with acidic media, our corrosion - resistant SUS316L is the ideal choice. This stainless - steel alloy contains molybdenum, which provides enhanced resistance against the corrosive effects of acids. It can withstand harsh chemical environments without degradation, ensuring long - term durability of the equipment. On the other hand, for applications where real - time monitoring is crucial, transparent PVC is an excellent option. Its transparency allows operators to visually observe the processes inside, such as liquid - liquid extractions or chemical reactions, facilitating immediate adjustments. - Bonding and Bending Techniques
Our advanced bonding and bending techniques are a testament to our commitment to quality. During the manufacturing process, we use specialized adhesives and precision bending methods. These techniques are designed to create seamless joints that can withstand up to 10 - bar pressure without any leakage. Whether it's joining pipes or forming complex shapes, our skilled technicians ensure that each connection is robust. This zero - leakage guarantee is essential for applications where the integrity of the system, like in chemical processing plants or high - pressure fluid handling, is non - negotiable.
How It Works？
- Mixing Stage
In the mixing stage, high - performance continuous mixer settler are deployed to enhance the efficiency of the process. These agitators, equipped with specialized impellers, are designed to vigorously disperse the immiscible phases. By creating turbulence, they significantly increase the surface area of contact between the phases. This enhanced contact promotes rapid mass transfer, allowing for more efficient chemical reactions or extractions. Whether it's mixing organic and aqueous solutions for solvent extraction or blending reactants in a chemical process, the agitators play a pivotal role in kick - starting the desired interactions. - Settling Zone
The settling zone is where the magic of separation occurs. Gravity takes over as the driving force to separate the liquids based on their density differences. Adjustable weir plates are installed to fine - tune the separation process. These plates can be modified to control the height at which the lighter phase overflows, ensuring a clean separation between the two liquids. This is crucial in processes like oil - water separation in industrial wastewater treatment or the separation of different chemical compounds in pharmaceutical manufacturing, where purity of the separated phases is of utmost importance. - Automation
Automation is the backbone of modern, efficient operations, and it's implemented through Programmable Logic Controller (PLC) systems. These sophisticated systems are programmed to regulate flow rates precisely. By constantly monitoring sensors that detect liquid levels, pressure, and flow, the PLC can adjust valves and pumps to maintain optimal flow conditions. Additionally, it controls interface levels, ensuring that the separation process in the settling zone remains stable. This automation not only reduces human error but also enables continuous, unattended operation, maximizing productivity in large - scale industrial applications.
Applications
- ♻️ Rare Earths**: Neodymium/praseodymium separation.
- 🔋 Battery Recycling**: Lithium recovery from black mass.
- ☢️ Nuclear**: Uranium/plutonium purification.
Quality Control
Each unit undergoes 48-hour pressure/leak testing.
Packaging
Shock-proof crates with GPS tracking.
After-Sales
2-year warranty with 24/7 technical support.
FAQ
Q: Can you meet ISO 9001 standards?
A: Yes, all equipment includes ISO and CE certifications.
Q: What's the lead time for a 500L custom unit?
A: Typically 8–12 weeks with expedited options.
Q: Do you provide onsite installation?
A: Yes, our engineers offer global commissioning support.
Contact Us
For more information about our continuous mixer settler, including pricing, customization options, and bulk orders, please feel free to reach out to us:Email wangzhijun@cuiyan-tec.com
