Automated Mixer Settler
Configuration:desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness:5mm,6mm,8mm,10mm
Material: PP,PPH,PVC,transparent PVC,PMMA,PTFE,PEEK,SUS,Ti
Production process: welding,bonding,bending,injection molding,integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device,watch window device
Advantages: high extraction rate,perfect separation effect;No leakage risk, easy operation,sturdy and beautiful shape;Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height;Highly customizable
Application:rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Automated Mixer Settler Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd, established in 2012, is a leading automated mixer settler manufacturer specializing in lab-to-industrial-scale extraction solutions. With 37+ experts and 10,000+ stages delivered globally, our equipment integrates automation, modular design, and unmatched corrosion resistance for industries like rare earth processing and wastewater recycling.
Automated Mixer Settler Description
Our automated mixer settler streamlines liquid-liquid extraction with precision control, adaptable configurations, and energy-efficient operation. Ideal for labs and pilot plants, it ensures high extraction rates, zero leakage, and seamless integration with IoT-enabled systems.
Specifications
Parameter | Options |
---|---|
Configuration | Desktop Base, Mobile Standard, Eco High Edition |
Mixing Volume | 200mL–3L (Customizable) |
Material | PP, PVC, SUS, Ti, PTFE |
Plate Thickness | 5–10mm |
Optional Features | pH/Temp Control, Anti-Overflow Tank |
Why Choose Our product?
- ✅ 9+ Patented Technologies: Optimized for rapid industrial scaling.
- ✅ Customizable Automation: Add sensors (pH, liquid level) or PLC controls.
- ✅ Energy Savings: 20% lower能耗 vs. traditional models.
- ✅ Global Compliance: Meets CE, ASME, and REACH standards.
Material & Processing
Choose corrosion-resistant materials tailored to your process: - PP/PVC: Cost-effective for mild acids. - SUS/Ti: For harsh environments (e.g., nuclear waste). - PTFE: Superior chemical inertness. Processing methods include CNC welding and integral molding for leak-proof durability.
Key Functions
- Precision phase separation with adjustable agitator speed (0–500 RPM)
Our automated mixer settler offers unrivaled precision in phase separation. The agitator speed, which can be adjusted from 0 to 500 RPM, is the key to this accuracy. For immiscible liquids with subtle density differences, a lower speed around 50 - 100 RPM gently mixes them, promoting controlled mass transfer and leading to a clean phase separation. When dealing with more complex mixtures or substances with higher viscosities, increasing the speed to 300 - 500 RPM enhances agitation, ensuring efficient separation. This adaptability allows for optimized separation in various industrial and laboratory applications. - One - step tank filling/emptying to minimize downtime
Efficiency is at the core of our design, and the one - step tank filling/emptying feature is a prime example. Instead of multiple, time - consuming steps, a simple activation of this mechanism fills or empties the tank in one seamless operation. In industrial settings where time is money, this significantly reduces the downtime between batches. For example, in a chemical processing plant, it allows for a rapid transition from one production cycle to the next, increasing overall productivity and reducing the costs associated with extended idle times. - Real - time monitoring via integrated IoT sensors
With integrated IoT sensors, our system provides real - time monitoring capabilities like never before. These sensors are strategically placed to detect crucial parameters such as temperature, pressure, and liquid levels within the tank. The data is transmitted instantaneously, allowing operators to monitor the process remotely. In a pharmaceutical manufacturing facility, for instance, real - time temperature monitoring ensures that chemical reactions occur within the optimal range. Any deviations can be quickly identified and corrected, maintaining product quality and preventing costly errors.
How it Work?
The system mixes two immiscible liquids in a chamber, then separates them by density in a settling zone. Automation ensures consistent interface levels and reduces manual intervention.
Applications
- 🔬 Rare earth & nickel-cobalt extraction
- ⚡ Lithium/vanadium battery recycling
- ☢️ Nuclear fuel reprocessing
- 🌿 Pharma solvent recovery
Packaging
Shock-proof wooden crates.
After-Sales
2-year warranty + 24/7 remote troubleshooting.
Certifications
ISO 9001, China's GB/T 19001.
FAQ
Q: Can you customize the mixer for high-viscosity fluids?
A: Yes! We adjust impeller design and agitation power to match your viscosity.
Q: Do you provide ATEX-certified models?
A: Absolutely. We offer explosion-proof versions for hazardous environments.
Q: What's the lead time for a 500mL lab unit?
A: Standard units ship in 2–3 weeks; custom designs require 4–5 weeks.
Q: How do I maintain the mixer settler?
A: Our drip-free seals and modular parts enable tool-free maintenance.
Q: Can I upgrade my existing unit with automation?
A: Yes! Retrofit kits are available for pH/temp control integration.
Contact Us
Email wangzhijun@cuiyan-tec.com to discuss configurations, pricing, or technical support of automated mixer settler.
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