PMMA Mixer Settler
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted PMMA Mixer Settler Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd, established in 2012, specializes in advanced extraction equipment for industries like mining, chemicals, and environmental protection. With 37+ experts and 9 patented advantages—including corrosion resistance, modular design, and automated controls—we've delivered 10,000+ stages of lab-to-industrial PMMA mixer settlers globally.
PMMA Mixer Settler Overview
Our PMMA mixer settler combines durability with transparency, ideal for monitoring corrosive processes like rare earth extraction or lithium recycling. Designed for scalability, it ensures efficient phase separation, minimal leakage risks, and adaptability to complex workflows.
Specifications
| Parameter | Details |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Environmentally Friendly High Edition |
| Mixing Volume | 200mL–3L (Customizable up to industrial scale) |
| Plate Thickness | 5mm, 6mm, 8mm, 10mm |
| Material | PMMA, PP, PVC, PTFE, SUS, Ti (Corrosion-resistant options available) |
| Production Process | Welding, Bonding, Injection Molding, Integral Forming |
| Optional Functions | Temperature Control, pH Adjustment, Anti-Overflow Tank, Watch Window |
Why Choose Our PMMA Mixer Settler?
- Superior Material Performance
- PMMA offers unmatched clarity for process monitoring and resists acids, alkalis, and organic solvents.
- Optional PTFE/SUS coatings enhance durability for extreme conditions.
- Customization-Driven Design
- Adjust agitator speed, phase interface height, and tank size to match your process.
- Add sensors (temperature, pH, liquid level) for real-time data tracking.
- Efficiency & Sustainability
- Achieve 95%+ extraction rates with optimized mixing-clarification cycles.
- Energy-saving modular units reduce waste and support green chemistry goals.
- Global Compliance
- Meets ISO 9001, ASME, and REACH standards for safety and environmental compliance.
How It Works?
Mixing Stage
In the mixing stage, a high - performance agitator plays a pivotal role. It is designed to vigorously blend two immiscible phases, such as an organic solvent and an aqueous solution. This intense mixing action promotes the transfer of target ions between the phases. By creating turbulent flow patterns, the agitator maximizes the contact area between the two liquids, enhancing the efficiency of ion transfer. This is crucial for various chemical separation processes, like those in the pharmaceutical or mining industries, where specific ions need to be extracted or exchanged.
Settling Stage
Following the mixing, the fluids enter the settling stage within the clarifier. Here, gravity takes over as the fluids gradually separate into distinct layers. The design of the clarifier is optimized to minimize entrainment losses, ensuring that the separated phases are as pure as possible. Special baffles and flow - control mechanisms are incorporated to slow down the flow and allow for proper phase separation. This reduces the carry - over of one phase into the other, maintaining the integrity of the separated products.
Continuous Flow
For large - scale processing requirements, multi - stage setups are employed. These setups enable continuous flow operations, allowing for a high - volume throughput with consistent purity. Each stage builds on the previous one, further refining the separation process. The continuous nature of the flow ensures a steady production rate, making it suitable for industrial applications where large quantities of materials need to be processed efficiently, such as in large - scale chemical manufacturing plants.
Key Applications
- Metals Extraction: Lithium, cobalt, nickel, rare earths.
- Chemical Processing: High-purity compound synthesis.
- Waste Recycling: Battery metals, electroplating solutions, radioactive materials.
- Pharmaceuticals: API purification, solvent recovery.
Packaging & Transportation
Shock-resistant crating with global air/sea freight options.
After-Sales
12-month warranty + lifetime technical support.
Certifications
ISO 9001, CE, and REACH compliance guaranteed.
Frequently Asked Questions
Q: Can I integrate this with existing automation systems?
A: Yes! Our product support PLC/DCS controls for seamless integration.
Q: How does PMMA compare to PVC or stainless steel?
A: PMMA provides better chemical resistance than PVC and is lighter/cheaper than stainless steel.
Q: What's the lead time for a customized unit?
A: Standard units ship in 2–4 weeks; custom designs require 6–8 weeks based on complexity.
Q: Is this suitable for high-temperature processes?
A: Yes—add a water-bath jacket (optional) to maintain stable temperatures up to 80°C.
Q: Do you offer onsite installation support?
A: We provide remote guidance and collaborate with local partners for global installations.
Contact Us
Whether you're in the early stages of scaling up your lab research and need a reliable solution to transition your findings to a larger - scale operation, or you're aiming to optimize your existing industrial production processes, our PMMA mixer settler is the ideal choice. It has been engineered with flexibility in mind, allowing it to seamlessly adapt to diverse requirements. Our team of experts is ready to assist you. Reach out to us at wangzhijun@cuiyan-tec.com for a no - obligation, free consultation. We can discuss your specific challenges and how our mixer settler can provide solutions. Additionally, if you want to see its performance in action, simply request a performance demo, and we'll arrange it at your convenience.
