Automated Extractor
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Automated Extractor Manufacturer & Supplier
Since 2012, Shaanxi Cuiyan Technology Co., Ltd. has delivered 300+ customized automated extractor solutions across 30+ countries. Our lab-scale mixer settlers combine AI-driven automation, modular scalability, and industry-leading corrosion resistance to streamline rare metal extraction, battery recycling, and chemical separation processes.Engineered for precision in compact labs or mobile pilot plants, our product systems enable 99.8% phase separation accuracy with zero leakage risk.
Automated Extractor Specifications
| Specifications | Options |
|---|---|
| Configuration | Desktop Base | Mobile Standard | Eco-Friendly High Edition |
| Mixing Volume | 200mL – 3L (Customizable up to 50L) |
| Plate Thickness | 5mm – 10mm (Titanium/PPH for high-corrosion environments) |
| Material | PP, PVC, SUS316, Titanium, PEEK |
| Production Method | Laser Welding | 3D Integral Molding | Anti-Vibration Bonding |
| Optional Add-Ons | Real-time pH/Temp Sensors | Overflow Prevention | Remote IoT Control |
Why Choose Our product?
✅ Proven ROI – Reduce solvent loss by 40% with our patented bubble-free mixing technology.
✅ Future-Proof Design – Modular stages allow capacity upgrades without replacing core units.
✅ Multi-Industry Validation – 87% repeat purchase rate from lithium battery recyclers and rare earth miners.
Material & Engineering Excellence
Our automated extractors use aerospace-grade SUS316 steel and PTFE-coated agitators to withstand:
- pH 0–14 extremes in nuclear waste processing
- 80°C+ temperatures in salt lake lithium extraction
- HF acid environments in semiconductor metal recovery
Processing Method: Each unit undergoes 3D pressure simulation and 72-hour leak testing before delivery.
How It Works: Automated Extraction in 3 Steps
- Smart Loading – Sensors auto - adjust phase ratios (organic/aqueous) for target metal concentration
Our advanced system features smart loading capabilities powered by state - of - the - art sensors. These sensors continuously monitor the target metal concentration within the extraction process. As the concentration fluctuates, the sensors automatically calculate and adjust the phase ratios of the organic and aqueous solutions. For example, if the metal concentration in the aqueous phase is too low for efficient extraction, the sensors will increase the proportion of the organic phase. This dynamic adjustment ensures that the system is always operating at peak efficiency, maximizing the extraction of the desired metals. - Precision Mixing – Variable - speed agitators (50–2000 RPM) optimize droplet dispersion
Precision mixing is a cornerstone of our extraction process. The variable - speed agitators, with a wide speed range from 50 to 2000 RPM, offer unparalleled control. For less viscous solutions, a lower speed around 50 - 200 RPM can be used to gently blend the phases and promote initial contact. In contrast, when dealing with more viscous substances or when a more intense mixing is required to break down large droplets, speeds up to 2000 RPM can be set. This precise control over agitation optimizes the dispersion of droplets, enhancing the surface area for mass transfer and ultimately improving the extraction yield. - Instant Separation – Tilted settler plates achieve <5% entrainment even with viscous solutions
The instant separation mechanism, featuring tilted settler plates, is a game - changer. Even when handling highly viscous solutions, these plates are designed to efficiently separate the phases. The tilt angle of the plates is optimized to encourage the rapid settling of the heavier phase. Due to their unique design, the entrainment, which is the carry - over of one phase into the other, is kept below 5%. This means that the separated phases are of high purity, reducing the need for additional purification steps and saving both time and resources in the overall extraction process.
Industries Transformed
- Battery Recycling: Recover 99.2% cobalt from EV lithium batteries.
- Rare Earths: Separate Nd/Pr oxides at 10kg/hr lab scale.
- Nuclear: Extract uranium/plutonium with radiation-shielded models.
Packaging
Shock-proof crates with humidity-controlled silica gel.
Certifications
ISO 9001, CE, and ATEX (explosion-proof models available).
FAQ:
Q: Can we integrate your extractor with existing PLC systems?
A: Yes – Our units support Modbus/OPC-UA protocols for seamless plant integration.
Q: What's the lead time for a 5L titanium model?
A: Standard configurations ship in 14 days; custom builds require 3–5 weeks.
Q: Do you provide phase separation efficiency reports?
A: Absolutely – Each unit includes a GB/T 16825-certified performance certificate.
Contact Us
For more information about our automated extractor, including pricing, customization options, and bulk orders, please feel free to reach out to us: Email wangzhijun@cuiyan-tec.com
