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Multistage Extractor

Product name: lab scale mixer settler
Configuration:desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness:5mm,6mm,8mm,10mm
Material: PP,PPH,PVC,transparent PVC,PMMA,PTFE,PEEK,SUS,Ti
Production process: welding,bonding,bending,injection molding,integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device,watch window device
Advantages: high extraction rate,perfect separation effect;No leakage risk, easy operation,sturdy and beautiful shape;Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height;Highly customizable
Application:rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
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  • Product Description

Shaanxi Cuiyan: Your Trusted Multistage Extractor Manufacturer & Supplier

Shaanxi Cuiyan Technology Co., Ltd, a trusted multistage extractor manufacturer since 2012, delivers cutting-edge extraction equipment for industries ranging from rare earth processing to lithium battery recycling. Our lab-scale mixer settlers combine high extraction efficiency, customizable designs, and energy-saving modular structures to meet diverse industrial needs. With over 300 global clients and 10,000+ units sold, we excel in providing scalable, corrosion-resistant solutions backed by patented technologies.

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Multistage Extractor Overview

Optimized for precision and adaptability, our multistage extractor streamlines liquid-liquid separation processes. Ideal for R&D and pilot projects, it supports adjustable mixing speeds, phase interface control, and integration with automation systems.

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Specifications

ParameterOptions
ConfigurationDesktop Base Edition, Mobile Standard Edition, Environmentally Friendly High Edition
Mixing Volume200ml, 300ml, 500ml, 1L, 2L, 3L (Customizable)
Plate Thickness5mm, 6mm, 8mm, 10mm
MaterialPP, PPH, PVC, Transparent PVC, PMMA, PTFE, PEEK, SUS, Ti
Production ProcessWelding, Bonding, Bending, Injection Molding, Integral Forming
Optional FunctionsTemperature Control, pH Adjustment, Anti-Overflow Tank, Water-Bath Jacket

Why Choose Our product?

  1. Automation-Ready: Seamless integration with sensors (temperature, pH, liquid level) and control systems.
  2. Energy Efficiency: Modular design reduces energy consumption by 20% vs. conventional models.
  3. Zero-Leak Guarantee: Precision-engineered seals and corrosion-resistant materials ensure safety.
  4. Rapid Scalability: Add or remove stages in hours for flexible process optimization.

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Materials & Processing Methods

  • Durable Polymers: PP, PVC, and PTFE for acidic/alkaline environments.
  • Metal Options: SUS316L and titanium for high-temperature/pressure applications.
  • Advanced Fabrication: Laser welding and integral forming minimize weak points.

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How Does a Multistage Extractor Work?

  1. Mixing Phase: Agitators blend immiscible liquids to transfer target compounds.
  2. Settling Phase: Clarification tanks separate phases by density.
  3. Multi-Stage Control: Adjustable weirs and pumps optimize extraction rates.

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Applications

  • Critical Metals: Rare earth, nickel, cobalt, rubidium, and cesium extraction.
  • Energy & Recycling: Lithium/vanadium battery recovery, salt lake brine processing.
  • Environmental: Heavy metal removal from wastewater, biofuel purification.

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Physical Display

Our equipment is engineered for performance and reliability. View them live at our factory or check our multistage extractor photos to see their functionality.

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User Guide

  1. Setup
    During the setup phase, carefully select a stable and suitable location to mount the unit. Ensure that the surface can support the weight and vibration generated during operation. After mounting, proceed to connect the utilities. First, securely attach the power cable, making sure to follow all electrical safety protocols. Then, connect the feed lines, ensuring a tight seal to prevent leaks. Double - check all connections to guarantee proper functionality before moving on to the next step.
  2. Calibration
    Calibration is a crucial step for optimal performance. Using the intuitive touchscreen interface, start by setting the mixer's revolutions per minute (RPM). Consider the nature of the substances being processed; for viscous materials, a higher RPM might be required, while for more delicate mixtures, a lower setting is appropriate. Next, precisely adjust the phase interface height. This determines the separation point between different phases in the process, and accurate calibration is essential for efficient operation.
  3. Operation
    Once setup and calibration are complete, the operation commences. Continuously monitor the real - time data displayed on the control panel, which includes parameters such as temperature, pressure, and flow rates. This data provides valuable insights into the process's progress. For added convenience, the optional automation feature can be enabled. It reduces manual input by automatically adjusting certain parameters based on pre - set conditions, allowing for a more streamlined and efficient operation with less room for human error.

FAQ

Q: Can I customize the extractor for high-viscosity fluids?
A: Yes! We adjust agitator designs and tank geometries for viscosity up to 5,000 cP.

Q: Are your devices compliant with FDA/CE standards?
A: All units meet ISO9001 and CE requirements; FDA/GMP options available.

Q: What's the lead time for a 3L customized model?
A: Typically 4–6 weeks, including testing and documentation.

Q: How do I maintain the extractor?
A: Annual seal checks and monthly sensor calibrations ensure peak performance.

Q: Can I expand the system later?
A: Absolutely—our modular design supports seamless capacity upgrades.

Contact Us

Elevate your extraction process with Xi'an Plansee's multistage extractor. Email wangzhijun@cuiyan-tec.com for quotes, technical specs, or a free consultation.

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