Mixer Settler Tank
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Mixer Settler Tank Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd, established in 2012, is a leading mixer settler tank manufacturer specializing in lab, pilot, and industrial-scale extraction equipment. With 37+ experts and 9,000+ stages sold globally, our product integrate automation, modularity, and energy efficiency to deliver precise, corrosion-resistant solutions for industries like mining, lithium recycling, and nuclear extraction.
Mixer Settler Tank Specifications
| Feature | Specification |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Environmentally Friendly High Edition |
| Mixing Volume | 200ml–3L (Customizable) |
| Material | PP, PPH, PVC, Transparent PVC, PMMA, PTFE, SUS, Ti |
| Plate Thickness | 5–10mm |
| Processing Methods | Welding, Bonding, Injection Molding, Integral Forming |
| Optional Functions | Temperature Control, pH Adjustment, Anti-Overflow Design, Water-Bath Jacket |
Why Choose Our product?
- Precision & Efficiency: Achieve >95% extraction rates with adjustable agitator speeds and phase interface control.
- Corrosion Resistance: SUS 316L, titanium, or PTFE materials withstand harsh acids/alkalis.
- Modular Flexibility: Rapidly reconfigure stages for rare earth, lithium, or nuclear applications.
- Smart Integration: Add IoT-ready sensors (pH, temperature, liquid level) for real-time monitoring.
Material & Processing
- PP/PPH: Ideal for acidic environments (e.g., nickel-cobalt extraction).
- Transparent PVC/PMMA: Visual clarity for lab-scale process optimization.
- PTFE/PEEK: Ultra-resistant to extreme temperatures and solvents.
- SUS/Ti: Certified for nuclear and high-purity chemical industries.
Processes like integral forming eliminate leakage risks, while injection molding ensures seamless surfaces.
How It Works
A mixer settler tank operates in two phases:
- Mixing: Agitators blend liquids for optimal mass transfer.
- Settling: Gravity separates phases with baffle-enhanced clarity.
Our design minimizes cross-stage contamination and supports continuous flow for high-throughput labs.
Applications
- Rare Earth & Battery Recycling
In the crucial field of rare earth and battery recycling, advanced extraction techniques are deployed. For lithium extraction from ores, processes like evaporation - crystallization and solvent extraction are utilized. From spent batteries, mechanical pre - treatment is followed by chemical leaching to recover cobalt and nickel. These metals are essential for new battery manufacturing, reducing reliance on virgin resources and minimizing environmental waste associated with mining. - Nuclear & Isotopes
Our specialized equipment in the nuclear and isotopes domain features titanium tanks. Titanium's remarkable corrosion resistance and high - strength properties make it ideal for safely handling radioactive liquids. These tanks are designed to maintain containment, preventing any leakage of hazardous radioactive materials. They play a vital role in nuclear fuel reprocessing, isotope separation processes, and ensuring the overall safety of nuclear facilities. - Wastewater Treatment
When it comes to wastewater treatment, we focus on recovering valuable metals from industrial effluents. Through methods such as ion - exchange resins and chemical precipitation, copper, vanadium, and rubidium can be efficiently extracted. This not only cleans the wastewater, protecting water bodies from pollution, but also recovers resources that can be reused in various industries, promoting a more sustainable approach to industrial operations.
User Guide
- Setup: Mount the modular unit on benchtop/mobile base.
- Calibration: Adjust agitator speed (0–1,200 RPM) via digital controller.
- Customize: Add pH probes or anti-overflow modules in <15 minutes.
Packaging & Transportation
Crush-proof foam and waterproof plywood ensure damage-free global delivery.
After-Sales Service
24/7 remote troubleshooting and on-site support within 72 hours.
Certifications
ISO 9001, ASME, and CE-certified production.
FAQ
Q: Can I customize the mixing volume beyond 3L?
A: Yes! We provide tailored designs up to 10L for pilot-scale R&D.
Q: What's the lead time?
A: Standard units ship in 4 weeks; custom designs take 6–8 weeks.
Q: Do your tanks comply with ATEX standards?
A: Absolutely. We offer explosion-proof motors and grounding systems.
Q: Which material suits salt lake brine extraction?
A: Titanium or PP-lined tanks resist chloride corrosion.
Q: How do I clean the tank?
A: Use CIP (Clean-in-Place) nozzles or disassemble modules in <5 minutes.
Contact Us
Email wangzhijun@cuiyan-tec.com to discuss your project. Let's optimize your extraction process with mixer settler tank!
