Continuous Extractor

Shaanxi Cuiyan: Your Trusted Continuous Extractor Manufacturer & Supplier

Since 2012, Shaanxi Cuiyan Technology Co., Ltd. has delivered innovative continuous extractors for industries worldwide. With 300+ clients and 10,000+ equipment stages sold, our expertise lies in corrosion-resistant designs, automated controls, modular scalability, and patented technologies. Customizable for rare earth, lithium battery recycling, and more, our extractors combine energy efficiency with unmatched durability.

Continuous Extractor Description

Our lab-scale continuous extractor optimizes liquid-liquid extraction for small-batch R&D and pilot projects. Designed for precision, it ensures high extraction rates, zero leakage, and seamless integration with sensors or automation systems.

Specifications

Why Choose Our Continuous Extractor?

1. Tailored Solutions: Adjust mixer-settler stages, agitator speed, and phase interface height to match your process.
2. Smart Automation: Integrate IoT sensors (temperature, pH, liquid level) for real-time monitoring.
3. Energy Efficiency: Modular design reduces energy use by 15–30% compared to traditional systems.
4. Industry Expertise: 12+ patents and 50+ successful projects in rare earth, nuclear, and battery recycling.

Material & Processing

• PP/PVC: Ideal for acidic/alkaline environments.
• SUS/Ti: Superior corrosion resistance for harsh chemical processes.
• PTFE/PEEK: High-temperature stability (up to 200°C).

Processes like injection molding ensure leak-proof joints, while CNC machining guarantees precision.

Key Functions

• Anti-Bubbling Design: Prevents emulsification for cleaner separation.
• One-Step Tank Filling/Emptying: Saves 20% operation time.
• Adjustable Mixing Intensity: Optimize extraction efficiency for viscous or low-density solutions.

How It Works?

1. Mixing Stage: Two immiscible phases (e.g., organic/aqueous) blend in the agitator.
2. Settling Stage: Mixed liquids flow into the settler, separating into distinct layers.
3. Continuous Extraction: Automated valves transfer separated phases to the next stage or collection tank.

Physical Display

You’re welcome to simply browse our photo collection to see their real-world performance.

User Guide

1. Setup: Connect power, calibrate sensors, and load solutions.
2. Operation: Set mixing speed and phase interface via the touchscreen.
3. Maintenance: Clean with recommended solvents; inspect seals monthly.

Applications

• Rare Earth & Battery Recycling
  • In the domain of rare earth and battery recycling, advanced techniques are deployed. For extracting lithium, cobalt, or nickel from ores, processes like hydrometallurgy and flotation are utilized. Hydrometallurgy involves using chemical solutions to dissolve the metals from the ore. When dealing with spent batteries, the recycling process starts with mechanical disassembly, followed by chemical leaching to recover these valuable metals, essential for new battery production and reducing environmental waste.
• Nuclear & Isotope Separation
  • Nuclear and isotope separation operations are highly specialized. To purify uranium, methods such as gas centrifugation are employed. This process separates uranium isotopes based on their mass differences, crucial for nuclear power generation. In the case of separating medical isotopes, techniques like electromagnetic separation are used. These isotopes, once separated, play a vital role in medical imaging and cancer treatment, enabling more accurate diagnoses and effective therapies.
• Environmental Protection
  • Environmental protection efforts in this context focus on two key areas. Treating industrial wastewater involves using a combination of physical, chemical, and biological processes. Filtration, precipitation, and biological treatment break down pollutants and remove harmful substances. Additionally, recovering precious metals from industrial waste streams is crucial. Techniques like ion - exchange and solvent extraction are used to isolate metals such as gold, silver, and platinum, reducing waste and promoting resource sustainability.

Packaging & Transportation

Shock-proof foam and wooden crates ensure safe global delivery.

After-Sales Service

24/7 technical support with a 2-year warranty and on-demand maintenance.

Certifications

ISO 9001, CE, and RoHS compliant.

FAQ

Q1: Can I customize the mixing volume beyond 3L?
A:Yes! We design extractors up to 10L for pilot-scale projects.

Q2: Which material suits high-temperature extraction?
A:PTFE or SUS316L (up to 200°C).

Q3: How does your extractor improve separation efficiency?
A:Precision baffles and adjustable agitators reduce phase entrainment by 40%.

Q4: Is training provided?
A:Free online training + detailed manuals.

Q5: Do you comply with FDA/GMP standards?
A:Yes, for pharmaceutical and food-grade applications.

Contact Us

Need a continuous extractor that adapts to your workflow? Email wangzhijun@cuiyan-tec.com for a quote or technical consultation!