Continuous Liquid Liquid Extraction
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Continuous Liquid Liquid Extraction Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd, established in 2012, is a leading manufacturer and supplier of continuous liquid liquid extraction systems. With 37+ experts and 9 patented technologies, we deliver lab-to-industrial equipment featuring automation, modularity, and unmatched corrosion resistance. Our solutions serve 300+ global clients across pharmaceuticals, mining, and green chemistry.
Continuous Liquid Liquid Extraction Description
Our lab-scale mixer settler units enable product (CLLE) for high-purity separation of continuous liquid liquid extraction. Designed for R&D and pilot-scale processes, these systems offer adjustable mixing stages, leak-free operation, and compatibility with aggressive solvents.
Specifications
| Category | Details |
|---|---|
| Configuration | Desktop Base | Mobile Standard | Environmentally Friendly High Edition |
| Mixing Volume | 200ml, 300ml, 500ml, 1L, 2L, 3L (Customizable) |
| Material | PP, PPH, PVC, Transparent PVC, SUS, Ti, PTFE, PEEK |
| Plate Thickness | 5mm, 6mm, 8mm, 10mm |
| Production Process | Welding, Bonding, Injection Molding, Integral Forming |
| Optional Functions | pH/Temperature Control, Anti-Overflow Tank, Water-Jacket Cooling, Watch Window |
Why Choose Our product Equipment?
- Precision & Automation: Integrated sensors and PLC controls ensure repeatable results.
- Corrosion Resistance: SUS316L and PTFE-lined options handle acids, alkalis, and organic solvents.
- Scalable Design: Add or remove modules to match production demands.
- Energy Efficiency: 30% lower energy use vs. traditional systems.
- Compliance Ready: Meets GMP, ISO, and REACH standards.
Material & Processing Excellence
- PP/PVC: Cost-effective for low-corrosion labs.
- SUS/Ti: Ideal for harsh environments (e.g., nuclear or lithium recycling).
- PTFE/PEEK: Ultra-pure surfaces for pharmaceutical-grade extraction.
Key Functions
- Adjustable agitator speed (50–600 RPM) for optimal phase mixing.
- Interchangeable settler plates to control interface height.
- Anti-bubbling design minimizes solvent loss.
- Real-time monitoring via pH, temperature, and level sensors.
How It Works?
- Mixing Stage: Agitation disperses one liquid phase into another.
- Settling Stage: Immiscible phases separate by density in clarified zones.
- Continuous Flow: Automated pumps maintain steady throughput.
Compact & User-Friendly Design
Our benchtop units feature a space-saving footprint, touchscreen controls, and transparent PMMA tanks for process visualization.
Easy Setup
Pre-assembled modules arrive with step-by-step manuals. Connect power, calibrate sensors, and start extracting in <1 hour.
Applications
Pharma
In the pharmaceutical industry, our equipment plays a pivotal role in antibiotic purification. Antibiotics are often produced in complex mixtures, and our advanced separation techniques efficiently isolate the active pharmaceutical ingredients. For instance, through precise liquid - liquid extraction processes, we can remove impurities, ensuring high - purity antibiotics for safe and effective medical use. Additionally, in plant extract isolation, we help extract valuable bioactive compounds from plants. Whether it's isolating alkaloids from medicinal herbs or flavonoids from fruits, our technology enables the pharmaceutical sector to develop novel drugs and supplements with enhanced potency and quality.
Mining
Within the mining industry, the recovery of rare earth, cobalt, and lithium is of utmost importance. Rare earth elements are crucial for high - tech applications like electronics and clean energy technologies. Our innovative methods, such as froth flotation and solvent extraction, help separate these valuable elements from their ores. Cobalt, essential for rechargeable batteries, and lithium, a key component in electric vehicle batteries, are also recovered with high efficiency. By optimizing the extraction processes, we contribute to the sustainable supply of these critical minerals for the growing global demand.
Environmental
In environmental applications, we focus on two major areas. First, VOC (Volatile Organic Compound) removal is essential for improving air quality. Our air purification systems use adsorption and catalytic oxidation techniques to capture and break down harmful VOCs, reducing their impact on human health and the environment. Second, battery recycling is a growing concern due to the increasing use of rechargeable batteries. We develop processes to extract valuable metals like lithium, cobalt, and nickel from used batteries, closing the loop on resource consumption and minimizing environmental pollution associated with battery disposal.
Food
In the food industry, essential oil extraction is a key process. Essential oils are used for flavoring, preservation, and in the production of natural food additives. Our extraction methods, such as steam distillation and supercritical fluid extraction, gently extract these oils from various plant sources like herbs, spices, and fruits. This preserves the delicate aroma and flavor profiles of the essential oils. The extracted oils are then used in food products, beverages, and even in the production of natural cosmetics, adding a touch of natural goodness to a wide range of consumer goods.
Reliable Support
- Packaging: Shock-proof crates with moisture control.
- Certifications: ISO 9001, CE, and FDA-compliant materials.
- Service: 24-month warranty + lifetime technical guidance.
FAQ
Q: Can you customize materials for FDA-approved processes?
A: Yes! SUS316L and PTFE meet pharmaceutical hygiene standards.
Q: What's the lead time for a 3L customized unit?
A: 4–6 weeks after final design approval.
Q: Do you provide phase separation efficiency data?
A: Absolutely. We share lab test reports pre-delivery.
Q: Is training included?
A: Free virtual training for all buyers.
Q: Can I upgrade my unit later?
A: Yes—our modular design supports future expansions.
Contact Us
Email jonywang@planseeextraction.com to discuss your continuous liquid liquid extraction requirements. Let's optimize your separation process today!
