Counter Current Mixer Settler

Shaanxi Cuiyan: Your Trusted Counter Current Mixer Settler Manufacturer & Supplier

Shaanxi Cuiyan Technology Co., Ltd, established in 2012, specializes in designing and manufacturing counter current mixer settlers for precision liquid-liquid extraction. With 300+ global clients and 9,000+ stages delivered, our equipment integrates automation, energy efficiency, and modular flexibility to meet diverse industrial demands—from rare metal recovery to pharmaceutical purification.

Counter Current Mixer Settler Description

Our counter current mixer settler optimizes solvent extraction by combining thorough mixing, rapid phase separation, and adjustable stage configurations. Ideal for lab R&D or large-scale production, it ensures consistent results across corrosive, high-temperature, or sensitive chemical processes.

Specifications

Why Choose Our Counter Current Mixer Settler?

1. Automation Ready: Integrate PLC controls for real-time monitoring of flow rates and phase interfaces.
2. Zero Leakage: Precision-welded joints and PTFE seals withstand acids, alkalis, and organic solvents.
3. Scalable Design: Add/remove stages in hours to adapt production volumes.
4. Industry-Specific Customization: Nuclear-grade SUS316L for fuel recycling, GMP-compliant PMMA for pharma.

Material & Processing Excellence

• PP/PPH: Cost-effective for non-corrosive media (e.g., lithium brine).
• PTFE/PEEK: Handle aggressive reagents (HF, hot sulfuric acid).
• SUS316L/Ti: Certified for ASME NQA-1 (nuclear) and ISO 14001 (mining).
• Injection Molding: Smooth surfaces minimize residue buildup.

How It Works

1. Mixing Zone: Dual agitators create turbulent flow for maximum solute transfer.
2. Clarification Zone: Angled plates accelerate phase separation (≤5 mins for 99% purity).
3. Interface Control: Adjustable weirs maintain optimal organic/aqueous balance.

Physical Display

You can explore our range of powerful machines through clear images that highlight counter current mixer settler working performance.

User Guide

• Setup: Mount on vibration-free surfaces; calibrate sensors using included software.
• Operation: Start at 50% RPM, gradually increase to avoid emulsions.
• Maintenance: Monthly PTFE seal inspection; annual motor servicing.

Applications

1. Mining
   In the mining industry, our advanced extraction techniques are a game - changer. For low - grade copper ores, which are increasingly prevalent as high - grade deposits deplete, we employ a combination of bioleaching and solvent extraction methods. These processes work in tandem to recover over 98% of the copper present. By carefully controlling the chemical and biological reactions, we can efficiently separate the copper from the ore matrix, minimizing waste and maximizing resource utilization. This high recovery rate not only makes the extraction of low - grade ores economically viable but also contributes to sustainable mining practices.
2. Nuclear
   In the nuclear sector, precision and safety are of utmost importance. When separating uranium and plutonium, our state - of - the - art technology ensures cross - contamination is kept below 0.1%. We use a series of solvent extraction and ion - exchange processes, meticulously designed to isolate each element with extreme accuracy. Specialized chemical reagents are employed to selectively bind to uranium or plutonium, while advanced filtration systems remove any trace amounts of unwanted elements. This level of purity is crucial for nuclear power generation, as well as for maintaining strict non - proliferation standards in the handling of these radioactive materials.
3. Pharma
   The pharmaceutical industry demands the highest levels of purity for Active Pharmaceutical Ingredients (APIs). Our purification methods are tailored to achieve a purity level exceeding 99.9%. We utilize a combination of chromatography techniques, such as high - performance liquid chromatography (HPLC) and crystallization processes. These methods allow for the precise separation of impurities from the API, ensuring that only the purest form of the drug - making substance is produced. Rigorous quality control measures are in place at every step of the purification process to guarantee that the APIs meet the strictest international pharmaceutical standards.
4. Wastewater
   In wastewater treatment, our goal is to make a significant impact on environmental protection. We focus on removing heavy metals to a concentration of less than 1 ppm. To achieve this, we use a multi - step process that includes chemical precipitation, where specific chemicals are added to the wastewater to form insoluble metal compounds. This is followed by filtration and ion - exchange processes to capture any remaining metal ions. By reducing heavy metal levels to such low concentrations, we prevent the contamination of water bodies, protecting aquatic life and ensuring the safety of water sources for human consumption and other uses.

Packaging & After-Sales

• Shipping: Crush-proof wooden cases with GPS-tracked air/ocean freight.
• Warranty: 3-year coverage on motors and seals.
• Support: 24/7 video troubleshooting; onsite engineers dispatched in 72hrs.

FAQ

Q: Can you customize agitator shapes for viscous slurries?
A: Yes—we design radial/taxial impellers to match viscosity (1-10,000 cP).

Q: Do your units comply with ATEX for explosive environments?
A: Optional ATEX-certified motors and explosion-proof housings are available.

Q: What's the lead time for a 10-stage system?
A: Standard units ship in 4 weeks; custom designs require 6-8 weeks.

Q: How to reduce solvent carryover?
A: Our coalescer plates lower solvent loss to <0.5% per cycle.

Q: Can we test a prototype before bulk order?
A: We offer lab trials with a 30-day performance guarantee.

Contact Us

Email wangzhijun@cuiyan-tec.com for a free process review or to request a quote of Counter Current Mixer Settler. Let's optimize your extraction workflow today!