Mixer Settler

Shaanxi Cuiyan: Your Trusted Mixer Settler Manufacturer & Supplier

Since 2012, Shaanxi Cuiyan Technology Co., Ltd has delivered innovative mixer settler solutions for industries like rare earth extraction, lithium battery recycling, and nuclear fuel processing. With 37+ experts and 100+ patents, our equipment integrates automation, modularity, and corrosion-resistant materials to ensure efficient, scalable separation.

Mixer Settler Specifications

Why Choose Our product?

1. Customizable Workflows: Adjust agitator speed, phase interface height, and stage count for precise control.
2. Zero-Leak Design: Seamless welding and PTFE seals eliminate contamination risks.
3. Energy Efficiency: Modular design reduces power consumption by 15–20% compared to traditional models.
4. Global Compliance: Meets ASME, ISO, and REACH standards for cross-border projects.

Material & Processing Methods

• Corrosion Resistance: SUS316L and PTFE handle acidic/alkaline media (pH 1–14).
• Transparent PMMA: Monitor mixing dynamics in real-time.
• Fabrication: Precision CNC machining and robotic welding ensure structural integrity.

Key Functions

• Prevent Bubbling: Patented baffle design ensures stable phase separation.
• One-Step Filling/Emptying: Save 30% operation time.
• Sensor Integration: Track pH, temperature, and liquid levels via PLC.

How It Works

1. Mixing Stage: The agitator blends two immiscible phases (e.g., organic/aqueous) for mass transfer.
2. Settling Stage: Gravity separates phases in the clarifier zone, guided by adjustable weirs.
3. Continuous Flow: Modular stages enable multi-step extraction in a compact setup.

Physical Display

We're exhibiting high-performance mixer settler. Photos are provided to help you visualize how each unit performs.

User Guide

1. Setup: Assemble stages vertically/horizontally per space constraints.
2. Calibration: Use the touchscreen to set agitation speed (100–800 RPM) and flow rates.
3. Maintenance: Clean with deionized water after each batch; replace seals annually.

Applications

1. Rare Earths: Neodymium, dysprosium purification
   Rare earth elements like neodymium and dysprosium are essential in modern technology, from powerful magnets in electric vehicles to advanced electronics. Our purification process for these elements begins with the extraction from their ores. Through a series of chemical leaching and solvent extraction techniques, we separate neodymium and dysprosium from other elements in the ore matrix. This is followed by multiple refining steps, such as ion - exchange chromatography, to achieve high - purity levels. The purified neodymium and dysprosium are then ready for use in manufacturing high - performance products, reducing reliance on imported materials and promoting sustainable technology development.
2. Battery Recycling: Lithium, cobalt recovery from EV batteries
   With the rapid growth of electric vehicles (EVs), battery recycling has become crucial. Our process for recovering lithium and cobalt from spent EV batteries starts with mechanical dismantling to separate different components. The battery materials are then subjected to chemical leaching, where acids are used to dissolve lithium and cobalt. Subsequent precipitation and purification steps are carried out. For example, specific reagents are added to precipitate cobalt, while lithium is further refined through ion - exchange methods. This recovered lithium and cobalt can be reused in new battery production, reducing both environmental waste and the need for virgin mining of these critical elements.
3. Nuclear: Uranium/plutonium separation
   In the nuclear field, separating uranium and plutonium is a highly specialized and sensitive process. We use a combination of solvent extraction and advanced chemical separation techniques. Solvent extraction involves using organic solvents to selectively extract uranium or plutonium from a mixture of radioactive materials. Specialized ligands in the solvents bind preferentially to either uranium or plutonium, allowing for their separation. After extraction, further purification steps are taken to ensure high - purity separation with minimal cross - contamination. This separation is essential for nuclear power generation, nuclear fuel reprocessing, and maintaining nuclear non - proliferation standards.
4. Wastewater: Heavy metal removal (e.g., copper, zinc)
   Wastewater often contains harmful heavy metals like copper and zinc, which can have severe environmental impacts if not properly treated. Our treatment process begins with chemical precipitation. Chemicals such as lime or sodium hydroxide are added to the wastewater, causing the heavy metals to form insoluble hydroxides. These precipitates are then removed through sedimentation and filtration. Additionally, ion - exchange resins can be used to capture any remaining traces of copper and zinc ions. By reducing the heavy metal content in wastewater to safe levels, we protect aquatic ecosystems, prevent soil contamination, and safeguard water resources for various uses.

Packaging & Transportation

Crush-proof foam and wooden cases protect against shocks. Expedited shipping available.

After-Sales Service

24/7 technical support, on-site training, and 2-year warranty.

Certifications

ISO 9001, CE, and patents for anti-bubbling technology.

FAQ

Q1: Can I integrate this mixer settler with my existing DCS?
Yes! Our equipment supports Modbus and Profibus protocols.

Q2: What's the lead time for a custom 2L model?
8–10 weeks, including design validation.

Q3: Is PMMA suitable for high-temperature processes?
We recommend SUS or PTFE for temperatures above 80°C.

Q4: Do you provide phase separation efficiency reports?
Yes, each unit is tested with a standard solvent system (e.g., toluene/water).

Q5: How to request spare parts?
Email us part numbers, and we'll ship within 48 hours.

Contact Us

Optimize your extraction process with Xi'an Plansee's mixer settler—engineered for accuracy and durability.
📩 Email: wangzhijun@cuiyan-tec.com