Vanadium Battery Industry Mixer Settler

Shaanxi Cuiyan: Your Trusted Vanadium Battery Industry Mixer Settler Manufacturer & Supplier

Shaanxi Cuiyan Technology Co., Ltd, established in 2012, specializes in designing and manufacturing vanadium battery industry mixer settlers tailored for high-efficiency extraction and separation processes. With 37+ experts and 100+ successful projects, our equipment integrates automation, energy-saving designs, and modular structures to meet the demands of green energy and industrial scalability. Trusted by 300+ global clients, we deliver corrosion-resistant, customizable solutions for vanadium recycling, brine extraction, and more.

Vanadium Battery Industry Mixer Settler ​​​​​​​Description

Our vanadium battery industry mixer settler uses PP/PPH materials with 12-30mm thickness to withstand acidic environments. The agitator's adjustable speed (0-300 RPM) ensures optimal mixing, while the clarified zone achieves 99%+ phase separation efficiency—critical for vanadium electrolyte purification and recycling.

Specifications

Why Choose Our product?

Our mixer settlers excel in precision, durability, and adaptability. Key advantages include:

• Automated controls for efficient phase separation.
• Anti-bubbling technology and rapid tank emptying.
• Modular designs for easy scalability (100L to 1000L+).
• Custom sensors (pH, temperature, liquid level).

How It Works

1. Mixing Zone
   In the mixing zone, a crucial process unfolds to ensure efficient extraction. The vanadium - rich solution and the extractant are introduced. Here, dual - stage impellers take charge. The first - stage impellers create broad - scale turbulence, breaking up the flow and starting to blend the two substances. The second - stage impellers, with their more refined design, then work to homogenize the mixture further. They ensure that every part of the vanadium - rich solution comes into intimate contact with the extractant. This uniform blending is essential for maximizing the chemical reactions that lead to the extraction of vanadium, setting the stage for successful separation in the subsequent zone.
2. Settling Zone
   Once the mixing is complete, the mixture enters the settling zone. Here, the natural force of gravity becomes the primary agent of separation. Due to the differences in density between the organic and aqueous phases, they begin to separate. In a short span of 5 - 10 minutes, the heavier phase, depending on the substances involved, sinks to the bottom while the lighter one rises to the top. The design of the settling zone, with its optimized geometry and flow - rate control, facilitates this rapid separation. This quick and effective phase separation is vital for maintaining a high - throughput operation in the overall extraction process.
3. Interface Control
   To maintain the integrity of the separation process, interface control is implemented. Sensors are strategically placed to continuously monitor the phase levels. These sensors are highly sensitive and can detect even minute changes in the position of the interface between the organic and aqueous phases. If the levels approach a point where overflow could occur, an automated system is triggered. This system can adjust the flow rates of incoming or outgoing streams, or it may activate additional separation mechanisms. By preventing overflow, it ensures that the separation process remains efficient and that there is no loss of valuable substances or contamination between the phases.

Applications

• Vanadium electrolyte production & recycling
• Rare earth, nickel-cobalt, and lithium extraction
• Salt lake brine processing

Packaging

Wooden crates with moisture-proofing

After-sales

2-year warranty

Certifications

ISO 9001, CE

FAQs

Q: Can your mixer settler handle high-acid vanadium solutions?
A: Yes. Our PPH material resists corrosion from 20% H2SO4 and 30% HCl.

Q: What's the lead time for a 500L customized unit?
A: 45-60 days, including design, fabrication, and testing.

Q: Do you provide installation support?
A: We offer remote guidance or on-site commissioning (labor+material contracting available).

Q: Are your designs compliant with CE standards?
A: Yes. We hold ISO 9001 and CE certifications.

Q: How to reduce vanadium loss during extraction?
A: Our anti-entrainment baffles and optimized flow rates minimize losses to <0.5%.

Contact Us

Optimize your vanadium processing with a vanadium battery industry mixer settler engineered for reliability. Contact us at wangzhijun@cuiyan-tec.com for quotes or technical consultations.