Liquid Liquid Extraction Industrial Equipment
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Liquid Liquid Extraction Industrial Equipment Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd, established in 2012, is a trusted manufacturer of liquid liquid extraction industrial equipment, specializing in lab-to-industrial-scale solutions. With 37+ experts and 9 patented technologies, we deliver modular, corrosion-resistant systems tailored for chemical, pharmaceutical, and environmental industries.Optimize solvent separation with our lab-scale mixer settlers, designed for process development and small-batch production.
Liquid Liquid Extraction Industrial Equipment Specifications
| Specifications | Details |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Eco High Edition |
| Mixing Volume | 200ml – 3L (Customizable) |
| Plate Thickness | 5mm – 10mm |
| Material Options | PP, PPH, SUS, Ti, PTFE, Transparent PVC |
| Production Process | Welding, Integral Forming, Injection Molding |
| Optional Functions | pH Control, Anti-Overflow Design, Temperature Regulation, Watch Window |
Why Choose Our Liquid Liquid Extraction Industrial Equipment?
✅ Customizable & Scalable: Adjust agitator speed, stage numbers, and phase interface height for diverse solvents.
✅ Zero Leakage Guarantee: Precision-engineered seals and anti-bubbling technology.
✅ Energy-Efficient Design: Reduce solvent loss by 18% with modular, reusable components.
✅ Smart Integration: IoT-ready sensors (pH, temperature, liquid level) for automated control.
✅ Proven Expertise: 10,000+ stages sold to 300+ global clients, including rare earth and lithium battery recyclers.
Advanced Materials & Processing
- Corrosion Resistance: SUS316L and PTFE-lined tanks for acidic/alkaline environments.
- Transparent Monitoring: PMMA/PVC observation windows for real-time phase separation checks.
- High-Temp Stability: PEEK seals withstand temperatures up to 250°C.
How It Works
- Mixing: Agitators disperse solutes between immiscible liquids (e.g., organic/aqueous phases).
- Settling: Gravity-driven phase separation in clarifiers with adjustable weirs.
- Collection: Purified solvents exit via calibrated outlets.
Key Applications
- Rare Earth & Battery Recycling: Extract lithium, cobalt, nickel from ores or spent batteries.
- Nuclear & Isotope Processing: High-purity separation with radiation-resistant materials.
- Pharmaceuticals: GMP-compliant systems for API purification.
- Wastewater Treatment: Recover heavy metals (copper, vanadium) from industrial effluents.
User Guide
- Setup
During the setup, begin by carefully selecting a stable location for the mixer - settler unit. Place it on high - quality vibration - dampening pads. These pads are crucial as they absorb any vibrations generated by the mixer's operation. This not only helps in reducing noise pollution but also prevents the transfer of vibrations to the surrounding structures, which could potentially cause damage over time. Ensure that the unit is level and securely positioned on the pads, following the manufacturer's guidelines for a proper and stable setup. - Calibration
Calibration of the agitator is a key step in optimizing performance. Access the digital controller, which offers a user - friendly interface. Here, you can precisely adjust the agitator's revolutions per minute (RPM) within the range of 200 - 800. Consider the nature of the solvents and substances you'll be processing. For less viscous solvents, a lower RPM around 200 - 300 may be sufficient for gentle mixing. However, for more viscous or complex mixtures, increase the RPM to 600 - 800 to ensure thorough blending and efficient mass transfer. - Operation
Once setup and calibrated, start the operation by carefully loading the appropriate solvents into the mixer - settler. As the mixing process commences, closely monitor the progress through the sight glasses. These glasses provide a clear view of the mixing and subsequent separation of phases. Observe the formation of the interface between the phases during the settling period. After the settling is complete, use the proper collection mechanisms to carefully gather each separated phase. This ensures the successful extraction or separation of desired substances. - Maintenance
Regular maintenance is essential for the longevity of the mixer - settler. Every month, clean the unit using a <5% nitric acid solution. This solution is effective in removing residue, scale, and chemical deposits that accumulate during operation. Apply the solution carefully, using appropriate cleaning tools to reach all internal surfaces. After cleaning, thoroughly rinse the unit with clean water to ensure no acid remains. This routine cleaning helps maintain the efficiency and integrity of the equipment.
Certification
Our liquid liquid extraction industrial equipment meets ISO 9001, CE, and RoHS standards.
Packaging & Transportation
Packages include shock-proof crating and FOB/CIF logistics support.
FAQ
Q: Can you customize mixer-settlers for explosive environments?
A: Yes! Our ATEX-certified models include explosion-proof motors and grounding systems.
Q: Do you provide FDA-compliant systems for pharma use?
A: Absolutely. We use SUS316L and validation documentation for FDA/EMA audits.
Q: What's the lead time for a 500ml custom unit?
A: 4–6 weeks, including design approval and factory testing.
Q: How do you handle abrasive slurries?
A: Ti or ceramic-lined tanks prevent wear in high-solid-content processes.
Q: Can I expand my system later?
A: Yes! Modular designs allow adding stages without downtime.
Contact Us
For more information about our liquid liquid extraction industrial equipment, including pricing, customization options, and bulk orders, please feel free to reach out to us:Email wangzhijun@cuiyan-tec.com.
