Pilot Liquid Liquid Extractor

Shaanxi Cuiyan: Your Trusted Pilot Liquid Liquid Extractor Manufacturer & Supplier

With over a decade of expertise, Shaanxi Cuiyan Technology Co., Ltd specializes in designing pilot liquid liquid extractors that bridge lab-scale research and industrial production. Our equipment combines modularity, corrosion resistance, and smart automation to deliver scalable solutions for industries like pharmaceuticals, rare earth refining, and environmental protection. Supported by 37+ technical experts and 9 patented innovations, we've served 300+ global clients with 10,000+ extraction stages installed.

Pilot Liquid Liquid Extractor Description

Our pilot liquid liquid extractor is engineered for flexibility, durability, and process optimization. Ideal for R&D trials or small-batch production, it adapts seamlessly to complex extraction workflows.

Specifications

Why Choose Our Pilot Liquid Liquid Extractor?

1. Unmatched Customization: Integrate sensors (pH, temperature, liquid level) or request industry-specific tank designs.
2. Energy-Efficient Design: Modular structure reduces energy consumption by 15–20% compared to traditional systems.
3. Zero Leakage Guarantee: Precision-engineered seals and reinforced materials ensure leak-free operation.
4. Quick Scalability: Add or remove mixer-settler stages in hours, not days, to match process changes.
5. Proven Efficiency: Achieve 95%+ extraction rates across viscous or emulsifying solutions.

Material & Processing Method

• PP/PPH: Ideal for acidic/alkaline environments; lifespan up to 10+ years.
• Transparent PVC/PMMA: Enables real-time phase separation monitoring.
• Laser Welding & Bonding: Ensures structural integrity and smooth surfaces for easy cleaning.

Key Functions

• Precise Phase Control: Adjust agitator speed (50–500 RPM) and phase interface height for optimal separation.
• Anti-Bubbling Technology: Minimizes emulsification risks in sensitive processes.
• One-Step Filling/Emptying: Reduces manual intervention by 40%.

How It Works

The pilot liquid liquid extractor uses countercurrent flow principles:

1. Mixing Stage: Agitators blend two immiscible liquids to transfer target compounds.
2. Settling Stage: Gravity separates phases in clarifier tanks with adjustable weirs.
3. Automation: PLC systems control flow rates, temperature, and pH for repeatable results.

Application Areas

• Pharma/Biotech: Purify APIs or isolate bioactive compounds.
• Rare Earth Mining: Extract nickel, cobalt, or lithium from ores.
• Waste Recycling: Recover copper from electroplating waste or vanadium from batteries.
• Food & Chemicals: Refine plant extracts or remove impurities from biofuels.

Physical Display

Real machines are showcased here with detailed images. These visuals offer insight into their structure and application. Contact us to learn more.

User Guide

1. Setup
   The setup process begins with a crucial decision of whether to mount the equipment on a skid or a mobile platform. A skid offers a stable, fixed - location option, ideal for permanent installations. In contrast, a mobile platform provides flexibility for on - the - go operations. Once mounted, connecting the utilities is essential. Securely attach the power cables, ensuring they meet safety standards to prevent electrical hazards. Then, connect the feedstock lines, making sure all fittings are tight to avoid leaks. This well - executed setup is the foundation for smooth and efficient operation.
2. Calibration
   Calibration is key to optimizing the performance of the system. Using the user - friendly touchscreen interface, operators can precisely set the agitator speed. The appropriate speed depends on factors like the viscosity of the substances being processed. For example, a lower speed might be suitable for gentle mixing of delicate materials, while a higher speed is needed for more viscous or stubborn mixtures. Additionally, the phase height can be calibrated. This is crucial for processes involving the separation of immiscible phases, ensuring accurate and efficient operation.
3. Operation
   During operation, sensors play a vital role in monitoring the extraction process. These sensors can detect variables such as temperature, pressure, and the concentration of substances in real - time. Based on the data received from the sensors, operators can make immediate adjustments to parameters. For instance, if the temperature rises beyond the optimal range, the agitator speed or the flow rate of the feedstock can be adjusted to maintain the efficiency of the extraction process, ensuring high - quality results.
4. Maintenance
   Regular maintenance is essential for the long - term functionality of the equipment. Cleaning with non - abrasive agents is a crucial step. Abrasive cleaners can damage the surface of the equipment, leading to potential corrosion or leaks. Non - abrasive agents effectively remove dirt, residue, and chemical deposits without causing harm. Additionally, inspecting the seals monthly is necessary. Seals prevent leaks and maintain the integrity of the system. Checking for signs of wear, such as cracks or swelling, allows for timely replacement, ensuring the equipment operates smoothly.

FAQ

Q: Can you customize the extractor for high-temperature processes?
A: Yes! We offer integrated heating jackets (up to 120°C) and high-temperature-resistant materials.

Q: Is the equipment compliant with GMP standards?
A: Absolutely. Our pharma-grade units include documentation for regulatory audits.

Q: How long does delivery take?
A: Standard units ship in 4–6 weeks; customized designs require 8–10 weeks.

Q: Do you provide on-site installation support?
A: Yes – our engineers offer global commissioning and training services.

Q: What's the warranty period?
A: 2 years for parts/labor, extendable with service contracts.

Contact Us

Ready to elevate your extraction process? Email wangzhijun@cuiyan-tec.com for a quote or technical consultation of Pilot Liquid Liquid Extractor.