Single Mixer Settler
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Single Mixer Settler Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd., established in 2012, specializes in designing and manufacturing single mixer settlers for solvent extraction processes. With 37+ experts and 10,000+ stages sold globally, our equipment integrates automation, modularity, and corrosion resistance to deliver unmatched efficiency in industries like mining, chemicals, and environmental protection.
Single Mixer Settler Description
Our single mixer settler optimizes liquid-liquid separation with customizable configurations, materials, and functions. Whether for lab-scale R&D or industrial production, it ensures high extraction rates, leak-proof operation, and adaptability to complex processes.
Specifications
| Parameter | Options |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Eco High Edition |
| Mixing Volume | 200mL–3L (Customizable up to 50L) |
| Material | PP, PPH, PVC, SUS, Ti, PTFE, PMMA |
| Plate Thickness | 5–10mm |
| Production Process | Welding, Bonding, Injection Molding, Integral Forming |
| Optional Functions | pH/Temperature Control, Anti-Overflow Tank, Water-Bath Jacket, View Window |
Why Choose Our product?
- Proven Expertise: 300+ clients served, with patented designs (e.g., anti-bubbling technology).
- Customization: Adjust agitator speed, phase interface, and tank size for unique workflows.
- Durability: SUS/Ti materials withstand harsh acids, high temperatures, and abrasive slurries.
- Scalability: Modular units enable rapid expansion for growing production demands.
Material & Processing: Built to Last
- Corrosion-Resistant Options: PP for cost efficiency, PTFE for extreme chemical resistance.
- High-Strength Designs: Titanium (Ti) and stainless steel (SUS) for heavy-duty industrial use.
- Precision Crafting: Laser-cut components and robotic welding ensure leak-free performance.
Key Functions
- Adjustable Agitation: Optimize mixing intensity for viscous or emulsion-prone solutions.
- One-Step Filling/Draining: Minimize downtime with integrated tank controls.
- Smart Sensors: Monitor pH, temperature, and liquid levels in real time.
How It Works
The single mixer settler operates in two stages:
- Mixing Zone: Agitators blend two immiscible phases (e.g., organic solvent and aqueous solution).
- Settling Zone: Laminar flow allows rapid phase separation based on density differences.
Physical Display
We offer a true product display here. The photos show the external features clearly. Contact us anytime for further information.
User Guide
- Setup
During the setup phase, begin by carefully selecting a stable surface for mounting the unit. A level, sturdy bench or platform is essential to prevent vibrations that could disrupt the unit's operation. Once in place, check for any signs of instability. If your process requires real - time data collection or fluid transfer, connect the sensors and pumps. Ensure all connections are secure, with tubing properly fastened and sensor cables neatly routed. This meticulous setup ensures a reliable foundation for the subsequent calibration and operation steps. - Calibration
Calibration is crucial for optimal performance. Using the intuitive control panel, you can precisely adjust the mixer speed. Consider the viscosity of the solutions you'll be processing; more viscous liquids may need a higher speed for effective mixing. Simultaneously, set the weir height. The weir plays a vital role in the separation process, and its height can be adjusted based on the expected phase densities and the desired flow rate of the separated components. Precise calibration at this stage maximizes the efficiency of the separation process. - Operation
When it's time for operation, start by carefully loading the solutions into the unit, taking all necessary safety precautions. Once loaded, initiate the agitation by pressing the appropriate button on the control panel. As the mixer starts working, keep an eye on the view window. This window allows you to visually monitor the separation process. Observe how the different phases begin to separate, looking for any signs of uneven mixing or incomplete separation. If needed, make real - time adjustments to the mixer speed or other parameters to ensure a successful separation.
Application Areas
- Mining: Lithium, cobalt, and rare earth extraction from ores/brines.
- Chemicals: Purify catalysts, recover solvents, and isolate fine compounds.
- Environmental: Remove heavy metals (Cu, Ni) from wastewater or e-waste.
- Pharma: Extract APIs (antibiotics, vitamins) with precision.
Packaging & Transportation
Crates with shock-absorbent foam protect equipment during global shipping.
After-Sales Service
24/7 technical support, on-site training, and spare parts delivered within 72 hours.
Qualification Certification
ISO 9001, CE, and REACH compliance ensure safety and environmental standards.
FAQ
Q: Can I customize the tank size for my specific process?
A: Yes! We offer tailored volumes from 200mL to 50L.
Q: Do you provide corrosion-resistant materials for acidic solutions?
A: Absolutely. PTFE and titanium options excel in harsh chemical environments.
Q: How long is the lead time?
A: Standard units ship in 2–3 weeks; custom designs require 4–6 weeks.
Q: Is automation compatible with your equipment?
A: Yes. Integrate PLC controls for fully automated workflows.
Q: Do you offer pilot-scale testing?
A: We provide lab-scale trials to validate performance before scaling up.
Contact Us
Ready to enhance your extraction process? Email wangzhijun@cuiyan-tec.com for a quote or technical consultation of single mixer settler.
