Lab Scale Mixer Settler

Shaanxi Cuiyan: Your Trusted Lab Scale Mixer Settler Manufacturer & Supplier

Shaanxi Cuiyan Technology Co., Ltd, a trusted lab scale mixer settler manufacturer since 2012, combines cutting-edge engineering with 12+ years of industry expertise. Our modular, corrosion-resistant systems are trusted by 300+ global clients for rare earth extraction, battery recycling, and pharmaceutical R&D. With 9 patented advantages—including automated controls, anti-bubbling technology, and rapid scalability—we deliver unmatched flexibility for your lab's unique needs.Ideal for small-scale separation processes, our lab mixer settler simulates industrial conditions with precision. It's designed for researchers requiring adjustable phase interfaces, leak-proof operation, and real-time data monitoring.

Lab Scale Mixer Settler Specifications

Why Choose Our Lab Scale Mixer Settler?

• Patented Efficiency: 8+ national patents ensure >95% extraction rates.
• Customization: Tailor mixing speeds, sensor integrations (pH, temperature), and stage counts.
• Durability: SUS316L or PTFE coatings handle acids, alkalis, and high temperatures.
• Scalability: Modular units grow with your R&D—upgrade to pilot systems seamlessly.

Material & Processing Methods

Choose chemically inert materials like PTFE for aggressive solvents or transparent PVC for real-time observation. Our laser-welded joints and CNC-machined interfaces eliminate leakage risks.

Lab Mixer Settler Functions

• Adjustable agitator RPM (50–800).
• One-step tank filling/emptying with anti-bubbling.
• Integrated IoT sensors for data logging (compatible with LabView™).

Working Principle

The lab scale mixer settler separates immiscible liquids via agitation (mixer) and gravity settling (settler). Adjustable baffles optimize residence time, while overflow weirs maintain stable phase interfaces.

Physical Display

These are real-life views of our products. You can explore them visually through high-resolution images. We're happy to assist with detailed explanations or any questions.

User Guide

1. Secure the unit on a vibration-free surface.
2. Calibrate sensors via the touchscreen interface.
3. Start with low RPM; gradually increase to avoid emulsion formation.

Download our step-by-step manual or request a live demo.

Application Areas

1. Rare Earths: La, Ce, Nd purification
   In the purification of lanthanum (La), cerium (Ce), and neodymium (Nd), the initial step is to extract these rare earth elements from their ores. This involves crushing and grinding the ores, followed by chemical leaching with acids to dissolve the metals. Solvent extraction techniques are then deployed, where specific organic solvents are used to selectively separate La, Ce, and Nd from impurities. Multiple extraction and stripping cycles are carried out to achieve high - purity levels. The purified elements are essential for applications in electronics, magnets, and catalysts.
2. Battery Recycling: Li, Co, Ni recovery
   Battery recycling for the recovery of lithium (Li), cobalt (Co), and nickel (Ni) is a crucial process. First, spent batteries are mechanically dismantled to separate components. The battery materials are then chemically leached using acids to dissolve Li, Co, and Ni. Precipitation and ion - exchange methods are employed to isolate and purify these metals. For instance, specific reagents are added to precipitate cobalt, and ion - exchange resins are used to refine lithium. The recovered metals can be reused in new battery manufacturing, reducing environmental waste and dependence on virgin mining.
3. Pharmaceuticals: API solvent extraction
   In pharmaceutical manufacturing, solvent extraction for Active Pharmaceutical Ingredients (APIs) is a vital step. The crude API mixture is dissolved in a suitable solvent. Then, different solvents are used to selectively extract impurities or isolate the desired API. This is based on the differences in solubility and chemical properties of the substances. After extraction, further purification steps such as crystallization and chromatography are carried out. Stringent quality control measures ensure that the final API product meets the high - purity standards required for safe and effective medications.
4. Wastewater Treatment: Heavy metal removal
   Wastewater treatment focuses on removing harmful heavy metals. First, the wastewater is analyzed to identify the types and concentrations of heavy metals present, such as lead, mercury, and cadmium. Chemical precipitation is a common method, where chemicals are added to form insoluble metal compounds that can be separated. Ion - exchange resins and membrane filtration are also used to capture remaining metal ions. By reducing heavy metal levels in wastewater, we protect water bodies, prevent soil contamination, and safeguard human health.

Packaging & Transportation

Crush-proof foam and climate-controlled shipping ensure damage-free delivery.

After-Sales Service

24/7 technical support + 2-year warranty.

Qualification Certification

ISO 9001, CE, and RoHS compliant.

FAQ

Q: Can you customize materials for HF acid experiments?
A: Yes! We recommend PTFE-lined units with titanium bolts.

Q: Do your systems comply with EU lab safety standards?
A: All units meet CE directives and include explosion-proof motor options.

Q: How long does commissioning take?
A: Pre-assembled units ship ready for plug-and-play—operational in <2 hours.

Q: Can I scale up to pilot production later?
A: Absolutely. Our modular design allows 10x capacity upgrades.

Q: Do you provide separation efficiency reports?
A: Yes—request a free performance validation test.

Contact Us

Email wangzhijun@cuiyan-tec.com for quotes, demos, or technical specs of lab scale mixer settler. Let's optimize your extraction workflow today!