Single Stage Mixer Settler

Shaanxi Cuiyan: Your Trusted Single Stage Mixer Settler Manufacturer & Supplier

At Shaanxi Cuiyan Technology Co., Ltd, we design single stage mixer settlers that redefine efficiency in liquid-liquid separation. Established in 2012, our team of 37 experts delivers lab-to-industrial equipment trusted by 300+ global clients. Whether you're extracting rare earth metals or recycling lithium batteries, our modular, corrosion-resistant systems adapt seamlessly to your needs.

Single Stage Mixer Settler Overview

Single stage mixer settler combines mixing and phase separation in one compact unit, ideal for precise solvent extraction. Designed for lab pilots or small-scale production, it ensures:

• 98%+ extraction rates with adjustable agitation
• Zero leakage via robust PP/PVC/Ti materials
• Easy scalability for process optimization

Specifications

Why Choose Our product?

1. Smart Automation
   Integrate sensors (pH, temperature) for real-time process monitoring.
2. Bubble-Free Operation
   Patented tank design prevents foaming and accelerates phase separation.
3. Energy-Saving Modularity
   Combine units for multi-stage workflows or rapid capacity expansion.
4. Industry-Specific Customization
   Tailor materials (e.g., Ti for nuclear applications) and mixing speeds.
5. 15+ Years of R&D Expertise
   Leverage 9 patented technologies for unmatched separation efficiency.

Materials & Manufacturing

Core Materials

• Plastics: PP, PVC (transparent options available)
• Metals: SUS316L, titanium (for extreme corrosion resistance)

Precision Processing

• Laser welding for leak-proof joints
• CNC-machined agitators for consistent mixing

How It Works

1. Mixing Chamber
   Agitators blend two immiscible phases (e.g., organic/aqueous).
2. Settling Tank
   Gravity separates phases within minutes; adjustable weirs control interface height.
3. Output
   Purified streams exit via dedicated outlets.

Applications

Our single stage mixer settler optimizes:

1. Rare Earth Extraction: Separate neodymium, dysprosium from ores
   Rare earth extraction for neodymium and dysprosium involves a series of intricate steps. First, the ores are crushed and ground to a fine powder to expose the valuable elements. Then, chemical leaching with specific acids is used to dissolve the rare earths from the ore matrix. After that, solvent extraction techniques come into play. Specialized organic solvents are employed to selectively bind and separate neodymium and dysprosium from other elements in the leachate. Multiple extraction and stripping cycles are carried out to achieve high - purity separation. These elements are crucial for applications like high - performance magnets in electric vehicles and wind turbines.
2. Battery Recycling: Recover lithium, cobalt from spent batteries
   Battery recycling to recover lithium and cobalt from spent batteries is a growing necessity. The process starts with mechanical dismantling to separate the battery components. The remaining active materials are then subjected to chemical leaching, where acids dissolve lithium and cobalt. Next, techniques such as precipitation and ion - exchange are used to isolate and purify these metals. For example, specific chemicals are added to precipitate cobalt, while lithium is further refined through ion - exchange resins. The recovered lithium and cobalt can be reused in new battery manufacturing, reducing environmental waste and dependence on virgin mining.
3. Nuclear Processing: Purify uranium with titanium - built units
   In nuclear processing, purifying uranium is a highly specialized task. Titanium - built units are used due to titanium's excellent corrosion resistance and high - strength properties, especially when handling radioactive materials. The purification process typically involves solvent extraction, where uranium is selectively separated from impurities in the uranium ore concentrate. Specialized chemical reagents are used in the extraction process. The titanium - constructed equipment ensures the integrity of the process, maintaining a safe and efficient environment for uranium purification, which is essential for nuclear power generation and nuclear fuel production.
4. Wastewater Treatment: Remove heavy metals (Cu, Zn) cost - effectively
   Wastewater treatment for the removal of heavy metals like copper (Cu) and zinc (Zn) in a cost - effective manner is crucial for environmental protection. The process often begins with chemical precipitation. Chemicals such as lime or sodium hydroxide are added to the wastewater, causing the heavy metals to form insoluble hydroxides that can be separated by sedimentation. Additionally, ion - exchange resins can be used to capture any remaining traces of Cu and Zn ions. This combination of methods not only effectively reduces heavy metal levels in wastewater but also does so in a way that minimizes treatment costs, protecting water bodies from contamination.

FAQ

Q1: Can I customize the agitator speed?
A:Yes! Our units support 100–1500 RPM adjustments via digital controllers.

Q2: Which material suits acidic environments?
A:PPH or titanium offers superior resistance to HCl/H2SO4.

Q3: Do you provide automation integration?
A:Absolutely—we'll embed sensors and connect to your PLC system.

Q4: What's the lead time for a 3L model?
A:Standard units ship in 2 weeks; customized designs take 4–6 weeks.

Q5: How do I maintain the equipment?
A:Simply rinse with water—no disassembly needed!

Contact Us

Email wangzhijun@cuiyan-tec.com to discuss your project. Our engineers will tailor a single stage mixer settler that fits your budget, timeline, and technical requirements.