Mixer Settler Reactor
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Mixer Settler Reactor Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd., established in 2012, is a leading mixer settler reactor manufacturer & supplier with 300+ global clients. Our expertise lies in customizable, automated, and energy-efficient extraction equipment, supported by 9 core advantages including modular design, corrosion resistance, and patented technologies.
Mixer Settler Reactor Description
Our mixer settler reactor enables precise liquid-liquid separation for industries requiring high-purity extraction. Designed for scalability, it adapts seamlessly from R&D to industrial production.
Specifications
| Specifications | Options |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Eco-Friendly High Edition |
| Mixing Volume | 200mL–3L (Customizable) |
| Material | PP, PPH, PVC, Transparent PVC, PMMA, PTFE, SUS, Ti |
| Plate Thickness | 5–10mm |
| Production Process | Welding, Bonding, Injection Molding, Integral Forming |
| Optional Functions | pH/Temperature Control, Anti-Overflow, Water-Bath Jacket, Observation Window |
Why Choose Our product?
- Unmatched Customization: Tailor mixing speed, phase interface height, and stage count to your process.
- Zero-Leak Guarantee: Advanced sealing technology ensures 100% safety.
- Smart Integration: Add sensors (pH, temperature) or automation for real-time monitoring.
- Proven Durability: SUS316 and PTFE options withstand corrosive media like HF or strong acids.
Material & Processing Excellence
Choose from 10+ materials, including transparent PVC for visual monitoring and PEEK for high-temperature resistance. Our precision welding and injection molding ensure leak-proof performance.
How It Works
The mixer settler reactor operates in two stages:
- Mixing: Agitators create turbulence for optimal mass transfer.
- Settling: Gravity-driven phase separation achieves >99% purity.
Key Applications
- Rare Earth & Battery Metals: Lithium, cobalt, nickel recovery.
- Nuclear & Isotopes: Uranium/plutonium separation.
- Waste Recycling: Copper, vanadium, and biowaste extraction.
- Pharmaceuticals: API purification with FDA-compliant materials.
User Guide
- Setup
In the setup phase, start by carefully identifying the feed lines according to your customized flow diagram. Connect each line with precision, ensuring that all fittings are tightly secured to prevent any leaks. This step is crucial as incorrect connections can disrupt the entire process flow. As you configure the stages, follow the flow diagram meticulously. Each stage has a specific function, and proper alignment and connection of these stages are essential for the efficient operation of the system, whether it's for chemical processing or fluid separation. - Calibration
Calibration begins with accessing the user - friendly digital interface. Here, you have the flexibility to adjust the mixer's revolutions per minute (RPM) within the 50 - 500 RPM range. Consider the nature of the substances being mixed. For less viscous materials like water - based solutions, a lower RPM around 50 - 100 might be adequate for gentle blending. However, when dealing with more viscous substances such as thick slurries or certain polymers, a higher RPM, perhaps 300 - 500, is required to ensure thorough mixing and proper distribution. - Maintenance
Maintenance is key to the long - term performance of the equipment. Regularly clean the unit using mild solvents. These solvents are effective in removing residue, dirt, and chemical deposits that accumulate during operation. Apply the solvent with a soft brush or cloth, paying extra attention to hard - to - reach areas. After cleaning, rinse thoroughly to ensure no solvent remains. Additionally, conduct a monthly inspection of the seals. Check for signs of wear, such as cracks, swelling, or leaks. If any issues are detected, promptly replace the seals to maintain the integrity of the system and prevent any potential leaks that could disrupt operations.
Physical Display
High-performance machines are showcased here. Check out the photos to get a feel for their capabilities.
Packaging & Transportation
Crush-proof wooden cases with foam lining; global shipping via DHL/FedEx.
After-Sales Service
12-month warranty + lifetime technical support (response <24 hrs).
Certifications
ISO 9001, CE, and REACH compliance.
FAQ
Q: Can I integrate this with existing solvent extraction systems?
A: Yes! Our reactors support retrofitting via standardized flange connections.
Q: Are your materials certified for nuclear applications?
A: SUS316 and Ti models meet ASME NQA-1 standards.
Q: What's the lead time for a customized product?
A: 4–6 weeks for most orders.
Q: Do you provide onsite installation support?
A: Global technicians available for complex setups.
Q: How energy-efficient is your equipment?
A: Low-power agitators reduce energy use by 30% vs. traditional models.
Contact Us
Elevate your extraction process with a mixer settler reactor built for precision. Email wangzhijun@cuiyan-tec.com for a quote or technical consultation.
