Continuous Liquid Liquid Extraction Equipment
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi cuiyan: Your Trusted Continuous Liquid Liquid Extraction Equipment Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd. is a leading Continuous Liquid Liquid Extraction Equipment manufacturer & supplier with over a decade of expertise. Since 2012, we've delivered innovative, modular systems to 300+ global clients, combining automated controls, energy-efficient designs, and patented technologies. Our equipment excels in corrosion resistance, scalability, and customization—perfect for industries demanding high separation efficiency and reliability.
Continuous Liquid Liquid Extraction Equipment Description
Our Continuous Liquid Liquid Extraction Equipment optimizes solvent-based separation processes for chemicals, pharmaceuticals, and environmental applications. Designed for lab-to-industrial scaling, it ensures seamless integration with existing workflows while minimizing solvent loss.
Specifications
| Parameter | Options |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Eco-Friendly High Edition |
| Mixing Volume | 200mL–3L (Customizable) |
| Plate Thickness | 5–10mm |
| Material | PP, PPH, PVC, SUS, Titanium, PTFE, etc. |
| Production Process | Welding, Injection Molding, Integral Forming |
| Optional Features | Temperature Control, pH Adjustment, Anti-Overflow Tank, Watch Window |
Why Choose Our Continuous Liquid-Liquid Extraction Equipment?
- Automation Ready: Integrate with PLC/SCADA systems for precise flow and phase control.
- Anti-Bubbling Design: One-step tank filling/emptying reduces operational downtime.
- Modular & Scalable: Expand capacity or reconfigure stages for diverse processes.
- Custom Sensors: Add temperature, pH, or liquid-level monitoring for real-time data.
- Corrosion-Resistant: SUS and titanium options for harsh chemical environments.
- Energy-Efficient: Low power consumption aligns with green manufacturing goals.
- Patented Technology: 10+ national patents ensure cutting-edge performance.
- Quick Installation: Pre-assembled modules reduce setup time by 40%.
- Global Compliance: Meets FDA, cGMP, and ISO standards.
Materials & Processing Methods
- PP/PVC: Ideal for acidic/alkaline solutions.
- SUS/Titanium: Superior corrosion resistance for high-purity applications.
- PTFE/PEEK: Chemically inert for aggressive solvents.
- Processing: Precision welding and injection molding ensure leak-proof durability.
How It Works
- Mixing Stage: Agitators create intense contact between immiscible liquids.
- Separation Phase: Gravity-driven settling tanks separate phases based on density.
- Continuous Flow: Automated pumps maintain steady throughput for high-volume processing.
Applications
- Pharma: API extraction, plant-based compound isolation.
- Chemicals: Rare earth purification, nickel-cobalt recovery.
- Environmental: Heavy metal removal from wastewater.
- Energy: Lithium-ion battery recycling, vanadium electrolyte recovery.
User Guide
- Setup
During setup, start by connecting the feed pumps to the system. Ensure that all hoses and fittings are securely fastened to prevent leaks, which could disrupt the flow of materials and compromise the overall process. Once the pumps are in place, turn to the control panel to configure the sensors. The control panel offers an intuitive interface where you can input calibration values, set measurement ranges, and assign specific functions to each sensor. This step is crucial as it enables the sensors to accurately monitor variables such as flow rate, pressure, and temperature, providing real - time data for efficient operation of Continuous Liquid Liquid Extraction Equipment. - Calibration
Calibration is essential for achieving optimal separation results. Using the control mechanisms, adjust the mixer speed according to the nature of the substances being processed. For viscous materials, a higher speed might be required to ensure proper mixing and interaction between the phases. Simultaneously, fine - tune the phase interface height. This adjustment is critical as it determines the efficiency of the separation process. By carefully calibrating these two parameters, you can maximize the separation of immiscible phases, whether it's in a liquid - liquid extraction or a similar separation process. - Maintenance
Regular maintenance is key to the long - term performance of the equipment. On a monthly basis, clean the channels through which materials flow. Use appropriate cleaning agents and tools to remove any accumulated residues, deposits, or blockages that could impede the flow and reduce the efficiency of the system. Annually, replace the seals. Seals are prone to wear and tear over time due to continuous exposure to different substances and mechanical stress. By replacing them regularly, you can prevent leaks, maintain the integrity of the system, and ensure that the equipment operates smoothly and reliably.
FAQ
Q: Can your equipment handle high-viscosity liquids?
A: Yes! Custom agitator designs ensure efficient mixing even for viscous fluids.
Q: Do you offer pilot-scale testing?
A: Absolutely—we provide lab-to-pilot trials with process optimization support.
Q: What's the lead time for a custom system?
A: Standard units ship in 8 weeks; customized designs take 12–16 weeks.
Q: Is remote monitoring available?
A: Yes—IoT-enabled models allow real-time data access via mobile/desktop.
Q: How do you ensure material compatibility?
A: We analyze your solvent properties to recommend chemically resistant materials.
Contact Us
Elevate your separation processes with Xi'an Plansee's Continuous Liquid Liquid Extraction Equipment. Email wangzhijun@cuiyan-tec.com to request a quote or schedule a demo.
