PVC Mixer Settler
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted PVC Mixer Settler Manufacturer & Supplier
Established in 2012, Shaanxi Cuiyan Technology Co., Ltd specializes in designing lab-to-industrial PVC mixer settlers with 9 competitive advantages: automation integration, bubble prevention, energy-saving modularity, sensor customization, corrosion resistance, rapid scalability, industry-tailored designs, patented innovations, and optimized large-scale adaptability.Our product is engineered for liquid-liquid extraction across industries. It combines durability, precision, and flexibility to meet diverse separation needs.
PVC Mixer Settler Specifications
| Specifications | Options |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Eco High Edition |
| Mixing Volume | 200mL–3L (Customizable) |
| Plate Thickness | 5mm–10mm |
| Material | PVC, Transparent PVC, PP, PPH, PMMA, PTFE, SUS, Titanium |
| Production Process | Welding, Bonding, Bending, Injection Molding, Integral Forming |
| Optional Functions | Temperature Control, pH Adjustment, Anti-Overflow Tank, Water Bath Jacket |
Why Choose Our product?
- Patented Technology: Leverage our 10+ national patents for unmatched extraction efficiency.
- Modular Design: Scale operations effortlessly with plug-and-play modules.
- Industry-Proven: Trusted by 300+ global clients in mining, chemicals, and environmental sectors.
Material & Processing Excellence
Corrosion - Resistant Materials: PVC and titanium options for acidic/alkaline environments
When dealing with acidic or alkaline environments, the choice of materials is crucial. Our corrosion - resistant offerings include PVC, which is renowned for its excellent chemical resistance properties. It can withstand a wide range of acidic substances, protecting equipment from degradation and ensuring long - term functionality. For more extreme conditions, titanium is an ideal option. Titanium's innate ability to form a passive oxide layer makes it highly resistant to both acids and alkalis. Whether it's in a chemical plant dealing with strong acids or an industrial process involving caustic alkalis, our PVC and titanium materials provide reliable protection.
Precision Crafting: Choose from welding, injection molding, or integral forming for leak - proof performance
To guarantee leak - proof performance, we offer multiple precision crafting methods. Welding, with its precise joining of components, creates strong bonds that prevent any leakage. Injection molding allows for the creation of complex shapes with high precision, ensuring a seamless fit and minimizing the risk of leaks. Integral forming, on the other hand, produces a single, unified structure without joints, providing an extra layer of assurance against leaks. These crafting options are tailored to meet your specific needs, whether you require a simple, robust container or a more intricate piece of equipment for your industrial operations.
Key Functions
- Adjustable Parameters: Control mixer speed, phase interface height, and stage quantity.
- Sensor Integration: Monitor temperature, pH, and liquid levels in real time.
- One-Step Filling/Draining: Minimize operational downtime.
How It Works?
The PVC mixer settler is a highly efficient piece of equipment designed for liquid - liquid separation processes. In the mixing chamber, powerful agitation mechanisms are employed. These mechanisms vigorously blend the two immiscible liquids together, facilitating mass transfer between them. Subsequently, in the settling chamber, gravity takes over. As the mixed liquids come to rest, the different phases naturally separate based on their density differences. Its optimized design is a result of extensive research and development. This not only ensures an impressive extraction rate of over 95%, maximizing the efficiency of the separation process, but also significantly reduces energy consumption, making it an environmentally - friendly and cost - effective solution for various industrial applications.
User Guide
- Install: Assemble modules per your process layout.
- Calibrate: Set mixer speed and sensor thresholds.
- Operate: Monitor via the control panel.
- Maintain: Clean with recommended solvents.
Applications
- Rare earth & nickel-cobalt extraction
- Lithium/vanadium battery recycling
- Nuclear waste treatment
- Industrial wastewater purification
Additional Services
- Packaging: Shock-proof wooden crates with moisture control.
- After-Sales: Global technical support within 24 hours.
- Certifications: ISO 9001, CE, and industry-specific compliance.
FAQs
Q: Can I customize the mixer settler for high-temperature processes?
A: Yes! We offer PTFE or titanium versions stable up to 200°C.
Q: What's the lead time for a 500L system?
A: Standard units ship in 4–6 weeks; custom designs require 8–10 weeks.
Q: Do you provide ATEX-certified models?
A: Absolutely. We tailor equipment to meet explosive atmosphere standards.
Q: How often should seals be replaced?
A: Inspect every 6 months; average lifespan is 2–3 years.
Q: Can you optimize existing extraction processes?
A: Our engineers provide free workflow audits for clients.
Contact Us
Email wangzhijun@cuiyan-tec.com to discuss your PVC mixer settler requirements. Let's build your extraction success story!
