Nickel Cobalt Industry Mixer Settler

Shaanxi Cuiyan: Your Trusted Nickel Cobalt Industry Mixer Settler Manufacturer & Supplier

Founded in 2012, Shaanxi Cuiyan Technology Co., Ltd specializes in industrial-scale extraction equipment. With 37 experts from top Chinese institutions, we've delivered 10,000+ extraction stages to 300+ global clients. Our nickel cobalt industry mixer settler combines corrosion resistance, modular flexibility, and automated controls to maximize efficiency in demanding wet metallurgy applications.Our product optimizes metal recovery from ores, battery recycling streams, and brine solutions. Designed for high-throughput operations, it ensures >95% extraction rates while minimizing energy consumption.

Nickel Cobalt Industry Mixer Settler Specifications

Why Choose Our Nickel Cobalt Industry Mixer Settler?

✅ High-Performance Design

• Corrosion Resistance: Handles acidic/alkaline solutions in HPAL (High-Pressure Acid Leach) processes.
• Zero-Leak Guarantee: Precision-welded joints tested under 2x operational pressure.

✅ Smart Customization

• Add integrated sensors (pH, temperature, liquid level) for real-time monitoring.
• Choose labor-only or turnkey (labor + material) contracting models.

✅ Sustainable Efficiency

• Adjustable agitator speeds (50-300 RPM) reduce energy use by up to 30%.
• Modular units enable rapid capacity expansion for growing operations.

Material & Manufacturing Excellence

Crafted from PPH (Polypropylene Homopolymer) or PVC, our equipment resorts to CNC-machined molds and automated welding for leak-proof performance. Transparent PVC models allow visual process monitoring – ideal for R&D-focused clients.

Key Functions

1. Bubble Prevention System: Ensures clean phase separation for high-purity cobalt/nickel outputs.
2. One-Step Tank Filling/Emptying: Cuts process downtime by 40% vs. traditional models.
3. Interface Height Control: Maintains stable mixing zones for consistent extraction rates.

How It Works

1. Mixing Stage: Agitators blend organic/aqueous phases to transfer target metals.
2. Settling Zone: Gravity separates loaded organic phase from raffinate in <15 minutes.
3. Automated Recycling: Sensors trigger continuous phase transfer with <5% carryover.

Applications

• Battery Recycling: Recover nickel (Ni), cobalt (Co) from lithium-ion/NMC battery black mass.
• Salt Lake Brine Processing: Extract lithium (Li), rubidium (Rb), cesium (Cs) efficiently.
• Primary Metallurgy: Purify nickel laterite ores or cobalt hydroxide intermediates.

Physical Display

These are real Nickel Cobalt Industry Mixer Settler displays. Browse the high-resolution images for a clear visual understanding. Our team is ready to provide more details and answer your questions.

User Guide

1. Pre - Installation
   Before installing any equipment, confirming the foundation levelness is of utmost importance. Using precision leveling tools, measure the surface where the equipment will be placed. A tolerance of ±2mm is set to ensure stability. Uneven foundations can cause vibrations during operation, which not only affect the performance of the machinery but also lead to premature wear and tear. By meticulously checking and, if necessary, adjusting the foundation to meet this tight tolerance, you create a solid base for the successful installation and long - term functionality of the equipment.
2. Startup
   During startup, it's crucial to approach the agitator speed increment gradually. When starting at full speed, there's a high risk of emulsion formation, especially when dealing with immiscible liquids. Emulsions can disrupt the separation or mixing processes you're aiming to achieve. By slowly increasing the speed, you allow the substances to adapt to the agitation. This gives the system time to reach a stable state, reducing the likelihood of unwanted emulsions and ensuring that the agitator operates smoothly and effectively from the start.
3. Maintenance
   Regular maintenance includes a monthly inspection of PP/PVC surfaces. Polypropylene (PP) and polyvinyl chloride (PVC) are commonly used materials in various industrial setups due to their chemical resistance. However, over time, they can be subject to abrasion from the substances flowing through or the mechanical actions within the system. By carefully examining these surfaces each month, you can detect early signs of wear, such as scratches or thinning. Addressing these issues promptly helps extend the lifespan of the components and maintains the integrity of the overall system.

Packaging & Transportation

Disassembled modules shipped in reinforced wooden crates with anti-static lining.

After-Sales Service

12-month warranty with video-guided troubleshooting and spare parts inventory in 6 countries.

Certifications

ISO 9001, CE, and China's Class III Pressure Equipment Certification.

FAQ

Q1: What's the lead time for a 500L customized unit?
A: Standard designs ship in 25 days; custom configurations require 35-40 days.

Q2: Can this handle high-magnesium nickel laterite ores?
A: Yes – our anti-scaling design prevents magnesium sulfate fouling.

Q3: Do you provide pilot-scale test support?
A: We offer 1-week free onsite process optimization with orders >50 stages.

Q4: How does your energy-saving design work?
A: Variable frequency drives (VFDs) cut power use during low-load periods.

Q5: Are your materials EU REACH compliant?
A: All polymers meet EU Regulation No 1907/2006 standards.

Contact Us

For more information about our Nickel Cobalt Industry Mixer Settler, including pricing, customization options, and bulk orders, please feel free to reach out to us:Email at wangzhijun@cuiyan-tec.com