Mixer Settler Unit

Shaanxi Cuiyan: Your Trusted Mixer Settler Unit Manufacturer & Supplier

Shaanxi Cuiyan Technology Co., Ltd, established in 2012, specializes in advanced mixer settler unit solutions for industries like hydrometallurgy, nuclear, and environmental protection. With 37 expert engineers and 9 patented advantages—including automated controls, modular designs, and corrosion-resistant materials—we deliver high-efficiency, customizable systems trusted by 300+ global clients.

Mixer Settler Unit Description

Our lab-scale mixer settler unit streamrates solvent extraction processes with adjustable stages, agitator speeds, and phase interfaces. Ideal for rare earth, lithium, or nuclear material separation, it combines precision engineering with flexible configurations.

Specifications

Why Choose Our product?

1. 98% Extraction Efficiency: Achieve perfect phase separation with optimized mixing dynamics
   Our system is engineered to deliver an outstanding 98% extraction efficiency. This high performance is attained through a meticulous optimization of mixing dynamics. Specialized agitators, designed with unique impeller geometries, create precisely controlled turbulence within the mixing chamber. This turbulence maximizes the contact area between immiscible phases, such as in liquid - liquid extraction processes. By enhancing the interaction between the phases, the transfer of target substances from one phase to another is significantly accelerated. The result is a clean and near - complete phase separation, leaving behind only minimal traces of the undesired component, making it highly efficient for industries like pharmaceuticals, mining, and chemical manufacturing.
2. Leak - Proof Design: Precision welding and integral forming ensure zero fluid loss
   We prioritize the integrity of your processes with our leak - proof design. Precision welding techniques are employed, where skilled welders use advanced equipment to create seamless joints between components. These welds are not only strong but also hermetically sealed, preventing any fluid leakage. Additionally, integral forming processes are utilized to fabricate parts as single, continuous units, eliminating potential leak paths at seams. Whether handling corrosive chemicals, expensive reagents, or environmentally sensitive fluids, our leak - proof design gives you peace of mind. It ensures that no valuable substances are lost, maintains process purity, and safeguards against any environmental hazards associated with fluid spills.
3. Automation Ready: Integrate sensors (pH, temperature) or PLC systems seamlessly
   Our equipment is designed to be highly adaptable to modern automation needs. It allows for seamless integration of sensors, such as pH and temperature sensors. These sensors continuously monitor critical parameters within the system. For example, a pH sensor can detect any changes in the acidity or alkalinity of a solution during a chemical reaction, while a temperature sensor tracks heat variations. The data from these sensors can then be fed into a Programmable Logic Controller (PLC) system. The PLC is programmed to make real - time adjustments to the process, such as modifying mixer speeds, flow rates, or reagent addition based on the sensor readings. This automation capability enhances process control, improves product consistency, and reduces the need for constant manual intervention.

Materials & Processing

Choose corrosion-resistant materials like PTFE for acidic environments or titanium for high-temperature processes. We employ injection molding, bending, and ISO-certified welding to meet ASTM standards.

How Does a product Work?

1. Mixing Stage: Agitators blend two immiscible liquids (e.g., organic solvent + metal-rich aqueous solution).
2. Settling Stage: Separates phases by density, with adjustable weirs for precise interface control.

Applications

From lithium battery recycling to uranium extraction, our systems serve:

• Rare Earth & Nickel-Cobalt Refining
• Nuclear Fuel Reprocessing
• Industrial Wastewater Treatment

Packaging

Shock-proof crates with humidity control.

Certifications

ISO 9001, CE.

Warranty

2-year full support.

FAQ

Q: Can you customize materials for corrosive chemicals?
A: Yes! We offer SUS 316L, PTFE-lined, or titanium units for aggressive media.

Q: Is integration with existing DCS possible?
A: Absolutely. Our units support Modbus, Profibus, or custom protocols.

Q: What's the lead time for a 500ml custom unit?
A: Typically 4–6 weeks after design confirmation.

Contact Us

For more information about our mixer settler unit, including pricing, customization options, and bulk orders, please feel free to reach out to us:Email wangzhijun@cuiyan-tec.com.