Nuclear Industry Mixer Settler
Cooperation solution: labor+material contracting,labor-ony contracting
Mixing volumn: 100L,200L,300L,500L,800L,1000L or customized
Plate thickness:12mm,15mm,20mm,25mm,30mm
Material: PP,PPH,PVC,transparent PVC
Production process: welding
Optional function: temperature control device,pH adjustment device,anti-overflow tank device
Advantages: high extraction rate,perfect separation effect;No leakage risk, easy operation,sturdy and beautiful shape;Adjustable agitator speed,adjustable phase interface height
Application: rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Nuclear Industry Mixer Settler Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd., established in 2012, specializes in designing nuclear industry mixer settlers that meet IAEA safety standards. With 37+ experts and 9 patented innovations, our equipment ensures high extraction efficiency, radiation resistance, and compliance with global nuclear protocols. Trusted by 300+ clients worldwide, we deliver tailored solutions for uranium, plutonium, and radioactive waste processing.
Nuclear Industry Mixer Settler Description
Our nuclear industry mixer settler use radiation-resistant materials like PPH and titanium alloys, ensuring durability in harsh environments. The modular design allows rapid scaling for projects ranging from nuclear fuel reprocessing (e.g., uranium/plutonium separation) to radioactive wastewater treatment.
Specifications
Parameter | Options |
---|---|
Mixing Volume | 100L–1000L or Customized |
Plate Thickness | 12mm–30mm |
Material | PP, PPH, PVC, Transparent PVC, Titanium |
Production Process | Welding (ASME NQA-1 Certified) |
Optional Features | Anti-Overflow Tank, pH/Temperature Control |
Why Choose Our product?
- ✔️ IAEA & ISO 19443-Certified Design
- ✔️ Anti-Leakage, Corrosion-Resistant Materials (PPH, Titanium Alloy Options)
- ✔️ Modular Structure for Easy Expansion
- ✔️ Customizable IoT Sensors (pH, Temperature, Liquid Level)
- ✔️ 12+ Years of Nuclear Sector Expertise
How It Works
- Mixing Stage
In the mixing stage, high - performance agitators are deployed to achieve the best possible solute transfer between the organic and aqueous phases. These agitators are engineered with specialized impellers that generate precisely controlled turbulence. As they rotate, they break the two immiscible phases into smaller droplets, significantly increasing their contact area. This enhanced contact allows for a more efficient transfer of solutes from one phase to the other. Whether it's in a chemical extraction process or a pharmaceutical manufacturing step, the agitators work to ensure that the substances interact optimally, setting the stage for successful separation in the subsequent settling stage. - Settling Stage
The settling stage features well - designed clarification zones that are highly efficient at separating the mixed organic and aqueous phases. These zones are carefully configured to take advantage of the density differences between the two phases. Gravity causes the heavier phase to sink while the lighter one rises. With advanced engineering and proper flow management, these clarification zones can achieve a separation efficiency of over 99%. This high - level separation ensures that the resulting phases are of extremely high purity, which is crucial for downstream processes such as further purification or product isolation in industries like petrochemicals and food processing. - Automation
Automation is a key aspect of this system, with sensors playing a vital role. These sensors are strategically placed to continuously monitor the phase interfaces. They detect any changes in the position or characteristics of the interfaces in real time. Based on the data collected by the sensors, an automated control system adjusts the agitator speeds. For example, if the sensors detect that the separation is not proceeding as expected, the agitator speed might be increased to enhance mixing and promote better separation. This real - time adjustment ensures that the system operates at peak efficiency and maintains the quality of the separation process, reducing the need for constant manual intervention.
Applications
- Uranium & Plutonium Recovery
- Nuclear Waste Liquid Treatment
- Radioactive Isotope Extraction (e.g., Cs-137, Sr-90)
- Spent Fuel Reprocessing
FAQ
Q: Do you comply with ITAR/NPT regulations?
A: Yes. We provide documentation for cross-border compliance, including NRC/ASN approvals.
Q: Can you integrate IoT monitoring?
A: Absolutely. Our systems support real-time data tracking via PLC or SCADA.
Q: What's the lead time for a 500L customized unit?
A: Typically 8–12 weeks, depending on material and certification requirements.
Q: Do you offer radiation-shielding options?
A: Yes. Lead-lined or borated polyethylene layers can be added.
Q: How do you handle radioactive waste during maintenance?
A: We provide closed-loop cleaning systems and partner with licensed disposal agencies.
Contact Us
Email wangzhijun@cuiyan-tec.com to request a nuclear industry mixer settler quote or technical consultation. Our team supports you from design to decommissioning.
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