Micro Mixer Settler

Shaanxi Cuiyan: Your Trusted Micro Mixer Settler Manufacturer & Supplier

Since 2012, Shaanxi Cuiyan Technology Co., Ltd has delivered precision micro mixer settler solutions to 300+ global clients. Our equipment combines modular design, automated controls, and industrial-grade materials (PMMA, PTFE, PEEK, Ti) to optimize extraction processes for nuclear, pharmaceutical, and environmental applications. With 9 patented advantages and 10,000+ stages deployed, we empower labs and industries to achieve perfect phase separation.

Micro Mixer Settler Specifications

Why Choose Our Micro Mixer Settler?

• ⚡ Zero leakage with bubble-prevention technology
• ⚡ Adjustable agitation (50-800 RPM) for viscous fluids
• ⚡ 15-minute tank refill/emptying via one-step valves
• ⚡ Corrosion-resistant materials withstand pH 1-14

Engineered for Precision Extraction

Our Micro Mixer Settler uses CNC-machined contact surfaces (Ra ≤0.8μm) to prevent cross-contamination. The PTFE-coated impeller ensures 99.5% separation efficiency even with emulsions. Integrated pH/temperature probes allow real-time process monitoring – ideal for isotope purification or rare metal recovery.

How It Works

1. Feed liquids enter parallel mixing chambers
   The process commences as feed liquids are directed into multiple parallel mixing chambers. This parallel configuration allows for increased throughput, as each chamber can handle a portion of the total liquid volume simultaneously. By splitting the feed, it becomes possible to achieve more efficient mixing on a larger scale. The liquids flow in a coordinated manner, with precise control over the flow rates into each chamber. This setup ensures that the substances are evenly distributed and primed for the subsequent mixing operation.
2. Turbine agitators create controlled interfacial area
   Inside the mixing chambers, turbine agitators take center stage. These agitators are designed with specialized blades that, when rotating, generate a high - degree of turbulence. As they spin, they break the feed liquids into smaller droplets, significantly increasing the interfacial area between immiscible phases, such as an organic and an aqueous phase. The controlled nature of this agitation means that the amount of surface contact can be adjusted according to the specific requirements of the process. This enhanced interfacial area promotes better mass transfer between the phases, crucial for chemical reactions or separation processes that rely on interaction at the liquid - liquid interface.
3. Clarification zone enables rapid phase separation
   Once the mixing is complete, the combined liquid mixture moves into the clarification zone. Here, the differences in density between the various phases come into play. The design of the clarification zone is optimized to accelerate the natural separation process. Gravity causes the heavier phase to sink while the lighter one rises. Special baffles and flow - control mechanisms are incorporated to ensure that the separation occurs rapidly and efficiently. In a short period, distinct layers of the separated phases form, ready for the next step of the process, which often involves their individual collection or further treatment.
4. Adjustable weirs regulate organic/aqueous outflow
   At the outlet of the clarification zone, adjustable weirs are installed to manage the outflow of the separated organic and aqueous phases. These weirs can be precisely set to control the height at which the liquid levels are maintained before overflowing. By adjusting the weir height, operators can regulate the flow rate of each phase independently. This is essential for maintaining the correct balance between the two streams, ensuring that the separated organic and aqueous substances are discharged at the appropriate rates for downstream processing. Whether it's for further purification, storage, or utilization in other processes, the adjustable weirs provide a reliable means of controlling the output.

Applications

Quality Control

Each micro mixer settler undergoes 72-hour pressure/leakage tests.

Packaging

Anti-static ESD boxes with shock-absorbent foam.

Certifications

CE, RoHS, and China National Invention Patent ZL2020105898.X.

FAQ

Q: Can we scale from lab tests to production?
A: Yes! Our modular design allows stacking up to 50 stages.

Q: Do you offer ATEX/GMP compliance?
A: We certify equipment per ISO 9001 and customer-specific standards.

Q: What's the lead time for customization?
A: 3-5 weeks post final design approval.