Multistage Mixer Settler
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Multistage Mixer Settler Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd: A trusted multistage mixer settler manufacturer & supplier since 2012, we combine cutting-edge technology with 10+ years of industry expertise. Our equipment excels in automation integration, energy-saving modular design, and customization (e.g., anti-bubbling, sensor integration), serving 300+ clients globally with 10,000+ stages sold.
Multistage Mixer Settler Description
Multistage mixer settler is designed for precise liquid-liquid extraction, enabling continuous phase mixing and separation. Ideal for industries requiring high-purity separation, our equipment ensures efficiency, scalability, and adaptability to complex processes.
Specifications
| Parameter | Options |
|---|---|
| Configuration | Desktop Base Edition, Mobile Standard Edition, Environmentally Friendly High Edition |
| Mixing Volume | 200ml, 300ml, 500ml, 1L, 2L, 3L, or Customized |
| Plate Thickness | 5mm, 6mm, 8mm, 10mm |
| Material | PP, PPH, PVC, Transparent PVC, PMMA, PTFE, PEEK, SUS, Ti |
| Production Process | Welding, Bonding, Bending, Injection Molding, Integral Forming |
| Optional Functions | Temperature Control, pH Adjustment, Water-Bath Jacket, Anti-Overflow Tank, Watch Window |
Why Choose Our Multistage Mixer Settler?
- Customizable Design: Adapt stage numbers, agitator speed, and phase interface height to your process.
- Robust Materials: Choose corrosion-resistant SUS, lightweight PP, or transparent PVC for real-time monitoring.
- Energy Efficiency: Modular components reduce energy consumption by 15–20% compared to traditional systems.
- Automation Ready: Integrate PLC controls for real-time pH, temperature, and liquid-level adjustments.
Material & Processing Methods
- PP/PVC: Ideal for acidic/alkaline environments. Processed via welding or injection molding.
- SUS/Ti: For high-temperature/pressure nuclear or metallurgical applications. Precision-bent for leak-proof joints.
- Transparent PMMA: Enables visual process monitoring in lab-scale setups.
How It Works
- Mixing Stage: Agitators blend two immiscible phases (e.g., organic solvent and aqueous solution).
- Settling Stage: Gravity separates the phases in clarifier tanks with adjustable weirs.
- Continuous Flow: Multistage configuration allows sequential extraction for higher purity.
Applications
- Metallurgy: Rare earth, nickel, cobalt, and copper extraction.
- Energy: Lithium battery recycling, vanadium battery refinement.
- Environmental: Heavy metal removal, nuclear waste treatment.
- Chemical: Salt lake brine processing, pharmaceutical-grade separations.
User Guide
- Setup
During setup, meticulously follow the flow diagram to assemble the various modules. Start with the mixer, ensuring all its components, like the impeller and motor, are correctly installed. Then, connect the settler module, making sure the flow paths between the mixer and settler are properly aligned. Integrate sensors, such as those for temperature or pressure, at their designated positions. Double - check all connections and alignments as per the diagram. A correct setup is fundamental for the system to function efficiently, enabling seamless flow of substances and accurate data collection from the sensors. - Calibration
Calibration is key to optimizing the performance of the agitator. Access the digital controller, which offers an intuitive interface. You can precisely adjust the agitator's revolutions per minute (RPM) within the 50 - 300 range. For less viscous substances, a lower RPM around 50 - 100 may be sufficient for gentle mixing, preventing damage to delicate materials. However, when dealing with more viscous fluids, increase the RPM to 200 - 300 to ensure proper agitation and enhanced mass transfer, thus promoting better overall process efficiency. - Operation
Once set up and calibrated, the operation phase begins. You can monitor the phase separation process in two ways. Sight glasses provide a direct visual inspection, allowing you to observe the formation and movement of different phases, like the separation of immiscible liquids. Additionally, integrated sensors, such as conductivity or optical sensors, can provide real - time data on the separation progress. By closely monitoring these, you can detect any irregularities early, such as incomplete separation or emulsion formation, and make necessary adjustments to maintain the process's effectiveness. - Maintenance
Regular maintenance is crucial for the long - term functionality of the system. Monthly, clean the channels using non - abrasive solvents. These solvents are effective in removing residue, scale, and chemical deposits that accumulate over time. Apply the solvent carefully, using appropriate tools to reach all parts of the channels. After cleaning, thoroughly rinse the channels with clean water to ensure no solvent remains. This routine maintenance helps prevent blockages, corrosion, and ensures smooth flow of substances through the system.
FAQ
Q: Can you customize a product for high-pressure processes?
A: Yes! We offer SUS316L or titanium models rated up to 25 bar.
Q: Do your systems comply with ASME standards?
A: Absolutely. All welds are X-ray tested and certified.
Q: What's the lead time for a 10-stage system?
A: Standard units ship in 4–6 weeks; custom designs take 8–10 weeks.
Q: Can I retrofit existing equipment with your automation kits?
A: Yes—our modular sensors and PLCs integrate seamlessly.
Q: How do you ensure zero leakage?
A: Laser-welded joints and triple-layer gaskets guarantee leak-proof performance.
Contact Us
Need a multistage mixer settler tailored to your industry? Email wangzhijun@cuiyan-tec.com for a free consultation or technical drawings.
