Automate Liquid Liquid Extraction Equipment
Configuration：desktop base edition, mobile standard edition, environmentally friendly high edition
Mixing volumn: 200ml, 300ml, 500ml, 1L, 2L, 3L or customized
Plate thickness：5mm，6mm，8mm，10mm
Material: PP，PPH，PVC，transparent PVC，PMMA，PTFE，PEEK，SUS，Ti
Production process: welding，bonding，bending，injection molding，integral forming
Optional function: temperature control device, pH adjustment device, water-bath jacket device, anti-overflow tank device，watch window device
Advantages: high extraction rate，perfect separation effect；No leakage risk, easy operation，sturdy and beautiful shape；Adjustable mixer-settler stage amount, adjustable agitator speed, and adjustable phase interface height；Highly customizable
Application：rare earth extraction;nickel cobalt extraction;rubidium cesium extraction;salt lake brine extraction;nuclear extraction;isotope extraction;lithium battery recycling;vanadium battery recycling;copper electroplate recycling;biological wastewater recycling
- Product Description
Shaanxi Cuiyan: Your Trusted Automate Liquid Liquid Extraction Equipment Manufacturer & Supplier
Shaanxi Cuiyan Technology Co., Ltd, a leading automate liquid liquid extraction equipment manufacturer since 2012, delivers cutting-edge solutions for industries requiring high-purity separation. With 37+ experts and 10,000+ equipment stages sold globally, our systems integrate automation, corrosion resistance, and modular flexibility to optimize your extraction workflows.
Automate Liquid Liquid Extraction Equipment Specifications
| Parameter | Options |
|---|---|
| Configuration | Desktop Base, Mobile Standard, Eco-Friendly High Edition |
| Mixing Volume | 200ml – 3L (Customizable) |
| Plate Thickness | 5mm – 10mm |
| Material | PP, PPH, PVC, Transparent PVC, PMMA, PTFE, SUS, Ti |
| Production Process | Welding, Bonding, Injection Molding, Integral Forming |
| Optional Functions | Temperature Control, pH Adjustment, Anti-Overflow Tank, Water-Bath Jacket |
Why Choose Our product?
✅ Smart Automation: Seamless integration with PLC/SCADA systems for precise phase separation.
✅ Zero Leakage: Patented bubble prevention and one-step tank emptying enhance safety.
✅ Modular Design: Scale capacity rapidly (ideal for pilot-to-industrial transitions).
✅ Certified Durability: SUS316L and PTFE materials resist harsh solvents (pH 1–14).
✅ Custom Solutions: Add sensors (temperature, pH) or tailor mixing-clarification stages.
Material & Processing Excellence
Our automate liquid liquid extraction equipment uses aerospace-grade polymers and metals, processed via robotic welding and CNC machining. This ensures:
- 10+ years of corrosion resistance in acidic/alkaline environments.
- 0.05mm precision in agitator alignment for stable emulsion formation.
Key Functional Advantages
- Adjustable Agitator Speed: Optimize mixing intensity (50–500 RPM) for viscous fluids.
- Real-Time Monitoring: Integrated sensors track phase interfaces and solvent recovery rates.
- Energy Efficiency: 30% lower power consumption vs. traditional centrifugal extractors.
How Does product Work?
- Mixing Stage: Dual mechanical seals ensure leak-free blending of immiscible liquids.
- Clarification Zone: Lamella plates accelerate phase separation (≤5 minutes per cycle).
- Automated Control: Programmable logic adjusts flow rates based on density sensors.
Industries We Serve
- Pharma: API purification, natural compound extraction
In the pharmaceutical industry, API (Active Pharmaceutical Ingredient) purification is a meticulous process. Multiple techniques like chromatography, crystallization, and filtration are used. Chromatography separates impurities based on their chemical properties. Crystallization helps in obtaining pure API in a solid, crystalline form. Natural compound extraction involves sourcing substances from plants, fungi, or other natural sources. Solvent - based extraction methods are common, followed by purification steps to isolate the desired compounds for drug development. - Battery Recycling: Lithium, cobalt recovery from spent batteries (98% efficiency)
Battery recycling focuses on retrieving valuable metals from spent batteries. First, the batteries are dismantled. Then, through a combination of chemical leaching and separation techniques, lithium and cobalt are recovered. Chemical leaching dissolves the metals from the battery components. Advanced separation methods, such as solvent extraction and ion - exchange, are then applied. With a remarkable 98% efficiency, this process not only reduces waste but also provides a sustainable source of these crucial battery - making metals. - Mining: Rare earth, nickel, copper separation via solvent extraction
Mining operations for rare earths, nickel, and copper often utilize solvent extraction for separation. Ores are first processed to obtain a solution containing the metals. Solvent extraction involves adding a specific organic solvent that selectively binds to the target metal. This allows for the separation of the desired metal from the mixture. For example, in rare earth mining, different rare earth elements can be separated one by one using this method, which is crucial for obtaining high - purity metals for various industrial applications. - Wastewater Treatment: Heavy metal removal (e.g., arsenic, mercury)
Wastewater treatment aims to eliminate harmful heavy metals like arsenic and mercury. Chemical precipitation is a common method, where chemicals are added to the wastewater to form insoluble metal compounds that can be filtered out. Ion - exchange resins can also be used, which attract and bind to the heavy metal ions. Additionally, advanced techniques such as membrane filtration can physically separate the heavy metals, ensuring that the treated wastewater meets environmental standards before being discharged.
FAQ
Q: Can your equipment handle high-viscosity solvents like ionic liquids?
A: Yes! Our PTFE-coated agitators and heating jackets support solvents up to 5000 cP.
Q: Do you provide CE/FDA certifications?
A: All systems meet ISO 9001, CE, and cGMP standards. Custom certifications available.
Q: What's the lead time for a 500L/day customized system?
A: 8–12 weeks, including factory acceptance testing (FAT).
Q: Can I retrofit existing extraction lines with your automation?
A: Absolutely—we offer retrofit kits with OPC-UA compatibility.
Q: How much solvent is lost per cycle?
A: <0.5% loss due to our anti-entrainment weir design.
Contact Us
Email wangzhijun@cuiyan-tec.com to request a free pilot test or CAD drawings. Let's engineer your ideal automate liquid liquid extraction equipment solution today!
